Installation
1UR-FSE COOLING: RADIATOR (for AWD): INSTALLATION
1. INSTALL LOWER RADIATOR SUPPORT
(a) Install the 2 supports.
2. INSTALL RADIATOR SUPPORT CUSHION
(a) Install the 2 cushions.
3. INSTALL COOLER CONDENSER ASSEMBLY
(a) Install the condenser to the radiator with the 4 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
4. INSTALL RADIATOR ASSEMBLY
(a) Set the fan shroud with fan and motor to the radiator, and attach the claw.
(b) Install the fan shroud to the radiator with the 2 bolts.
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
(c) Install the radiator to the front crossmember.
HINT
Install the radiator to the front side holes of the radiator's lower support.
5. CONNECT LIQUID TUBE SUB-ASSEMBLY A Installation
6. CONNECT DISCHARGE HOSE SUB-ASSEMBLY Installation
7. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
(a) Attach the wire harness to the upper support with the 5 clamps.
(b) Install the upper support with the 5 bolts.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(c) Attach the 2 clamps to the radiator support LH and RH side.
(d) Connect the 3 connectors.
8. INSTALL HOOD LOCK ASSEMBLY Installation
9. INSTALL HOOD LOCK CONTROL CABLE COVER
(a) Attach the claw to install the cover.
(b) Install the 3 screws.
10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)
(a) Install the sensor with the 3 bolts.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
(b) Connect the connector.
11. CONNECT WIRE HARNESS
(a) Attach the 5 clamps and connect the 2 connectors.
(b) Attach the 3 clamps and connect the ECU connector.
12. INSTALL OUTLET ENGINE ROOM ECU DUCT Installation
13. CONNECT OUTLET OIL COOLER HOSE
(a) Connect the hose to the radiator.
HINT
* The direction of the hose clamp is indicated in the illustration.
* Insert the cooler hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and stopper is within 2 to 7 mm (0.0787 to 0.276 in.).
14. CONNECT INLET OIL COOLER HOSE
(a) Connect the hose to the radiator.
HINT
* The direction of the hose clamp is indicated in the illustration.
* Insert the cooler hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and stopper is within 2 to 7 mm (0.0787 to 0.276 in.).
15. INSTALL NO. 2 RADIATOR HOSE
(a) Install the radiator hose.
HINT
The direction of the hose clamp is indicated in the illustration.
16. INSTALL NO. 1 RADIATOR HOSE
(a) Connect the No. 1 radiator hose to the radiator and water outlet, and then secure it with the hose clamps.
NOTICE:
If the vehicle is equipped with a water hose set on the water outlet side, assemble the water hose set before use.
HINT
* The direction of the hose clamp is indicated in the illustration.
* Insert the radiator hose into the stopper. Set the hose clamp so that the clearance between the hose clamp and the stopper is within 1.0 to 5.0 mm (0.039 to 0.20 in.).
17. INSTALL RADIATOR RESERVOIR ASSEMBLY Installation
18. INSTALL FRONT BUMPER REINFORCEMENT Installation
19. INSTALL FRONT BUMPER ENERGY ABSORBER Installation
20. INSTALL FRONT BUMPER COVER Installation
21. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH Installation
22. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH Installation
23. INSTALL FRONT FENDER WHEEL OPENING MOULDING LH
24. INSTALL FRONT FENDER WHEEL OPENING MOULDING RH Installation
25. CHARGE REFRIGERANT Service and Repair
26. ADD ENGINE COOLANT Service and Repair
27. INSPECT FOR COOLANT LEAK Component Tests and General Diagnostics
28. ADD AUTOMATIC TRANSMISSION FLUID
(a) Add the automatic transmission fluid AA80F Automatic Transmission.
29. INSPECT FOR REFRIGERANT LEAK Service and Repair
30. INSTALL COOL AIR INTAKE DUCT SEAL
(a) Install the duct seal with the 4 clips.
31. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Adjustments
32. INSTALL RADIATOR GRILLE ASSEMBLY Installation
33. INSTALL NO. 1 ENGINE UNDER COVER Service and Repair
34. INSTALL NO. 1 AIR CLEANER INLET Installation
35. INSTALL ENGINE ROOM SIDE COVER RH Installation
36. INSTALL ENGINE ROOM SIDE COVER LH Installation
37. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY Installation
38. INSTALL V-BANK COVER SUB-ASSEMBLY Installation