Installation

AIR CONDITIONING: CONDENSER: INSTALLATION

1. INSTALL COOLER DRYER

(a) Using pliers, install the cooler dryer.

(b) Apply a sufficient amount of compressor oil to the contact surfaces of a new O-ring and the cap.

Compressor oil:

ND-OIL 8 or equivalent

Torque : 4.1 Nm (42 kgf-cm, 36 in-lbf)

2. INSTALL COOLER CONDENSER ASSEMBLY

(a) Install the cooler condenser with the 4 bolts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

3. CONNECT LIQUID TUBE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring to the cooler refrigerant liquid tube.

(d) Install the cooler refrigerant liquid tube to the cooler condenser with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* When tightening the bolt, do not allow any tools to contact the tube.
* When tightening the bolt, hold a part of the tube near the connector.

4. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring to the cooler refrigerant discharge hose.

(d) Install the cooler refrigerant discharge hose to the cooler condenser with the bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

NOTICE:
* When tightening the bolt, do not allow any tools to contact the hose.
* When tightening the bolt, hold a part of the hose near the connector.

5. INSTALL RADIATOR UPPER SUPPORT

(a) Attach the wire harness to the upper support with the 5 clamps.

(b) Install the upper support with the 5 bolts.

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Attach the 2 clamps to the radiator support LH and RH side.

(d) Connect the 3 connectors.

6. INSTALL HOOD LOCK ASSEMBLY Installation

7. INSTALL HOOD LOCK CONTROL CABLE COVER

(a) Install the cover with the 3 screws and attach the claw.

8. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

(a) Install the sensor with the 3 bolts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(b) Connect the connector.

9. INSTALL NO. 1 AIR CLEANER INLET Installation

10. INSTALL V-BANK COVER SUB-ASSEMBLY

11. INSTALL NO. 1 ENGINE UNDER COVER

12. INSTALL FRONT BUMPER COVER

(a) w/ Intuitive Parking Assist System:

Connect the No. 4 engine room main wire connector.

(b) Connect the 2 fog light connectors.

(c) Attach the 6 claws to install the front bumper cover as shown in the illustration.

HINT
Use the same procedures for the RH side and LH side.

(d) Attach the clip to install the bumper seal bracket.

HINT
Use the same procedures for the RH side and LH side.

(e) Install the 8 screws.

13. INSTALL FRONT FENDER LINER LH

(a) Install the 2 clips.

14. INSTALL FRONT FENDER LINER RH

HINT
Use the same procedures described for the LH side.

15. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

(a) Install the extension pad with the 3 screws.

16. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

HINT
Use the same procedures described for the LH side.

17. INSTALL FRONT FENDER WHEEL OPENING MOULDING LH

18. INSTALL FRONT FENDER WHEEL OPENING MOULDING RH

HINT
Use the same procedures described for the LH side.

19. INSTALL RADIATOR GRILLE ASSEMBLY Installation

20. INSTALL COOL AIR INTAKE DUCT SEAL Installation

21. INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY

22. INSTALL ENGINE ROOM SIDE COVER LH Removal

23. INSTALL ENGINE ROOM SIDE COVER RH Installation

24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

25. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

26. ADD COMPRESSOR OIL Service and Repair

27. CHARGE REFRIGERANT Service and Repair

28. WARM UP ENGINE Service and Repair

29. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair