FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Heater and A/C, Climatronic With Automatic Control






Heater and A/C, Climatronic With Automatic Control

- Remove the heating and A/C unit. Refer to=> [ Heating and A/C Unit ] Removal and Replacement.






1 Defroster Door Motor (V107)

With the defroster door motor position sensor (G135).

Removing and installing, refer to => [ Defroster Door Motor (V107) with Position Sensor (G135) ] Defroster Door Motor (V107) with Position Sensor (G135).

2 Front Air Distribution Door Motor (V426)

With the front air distribution door motor position sensor (G642).

Removing and installing, refer to => [ Front Air Distribution Door Motor (V426) with Position Sensor (G642) ] Front Air Distribution Door Motor (V426) with Position Sensor (G642).

3 Left Footwell Vent Temperature Sensor (G261)

Removing and installing, refer to => [ Left Footwell Vent Temperature Sensor (G261) ] Left Footwell Vent Temperature Sensor (G261).

4 Junction Box

5 Right Footwell Vent Temperature Sensor (G262)

Removing and installing, refer to => [ Right Footwell Vent Temperature Sensor (G262) ] Right Footwell Vent Temperature Sensor (G262).

6 Right Temperature Door Motor (V159)

With right temperature door motor position sensor (G221).

Removing and installing, refer to => [ Right Temperature Door Motor (V159) and Potentiometer/Actuator (G221) ] Right Temperature Door Motor (V159) and Potentiometer/Actuator (G221).

7 Glove Compartment Cooling Hose

Removing and installing, refer to => [ Glove Compartment Cooling ] Glove Compartment Cooling.

8 Valve For The Glove Compartment Cooling

Removing and installing, refer to => [ Glove Compartment Cooling ] Glove Compartment Cooling.

9 Fresh Air/Recirculating Air/Back Pressure Door Motor (V425)

With fresh air/recirculating air/back pressure door motor position sensor (G644).

Removing and installing, refer to => [ Fresh Air/Recirculating Air/Back Pressure Door Motor (V425) with Position Sensor (G644) ] Fresh Air/Recirculating Air/Back Pressure Door Motor (V425) with Position Sensor (G644).

10 Seal

11 Housing For Air Entry

12 Fresh Air-Air Recirculation-, Back Pressure Door

13 Condensation Water Drain Hose With Valve

Removing and installing, checking => [ Condensation Water Hose and Vents ] Condensation Water Hose and Vents.

14 Bracket

15 Upper Section Of Evaporator Housing

Disassembling and assembling, refer to => [ Evaporator Housing ] Evaporator Housing.

16 Wiring Harness For Heater And Air Conditioner

17 Lower Section Of Evaporator Housing

Disassembling and assembling, refer to => [ Evaporator Housing ] Evaporator Housing.

18 Fresh Air Blower (V2)

With Fresh Air Blower Control Module (J126)

Fresh Air Blower (V2) , removing and installing, refer to => [ Fresh Air Blower (V2) with Fresh Air Blower Control Module (J126) ] Fresh Air Blower (V2) with Fresh Air Blower Control Module (J126).

Fresh Air Blower Control Module (J126) , removing and installing, refer to => [ Fresh Air Blower Control Module (J126) ] Fresh Air Blower Control Module (J126).

19 Footwell Trim Panel For The Front Passenger Side

20 Dust and Pollen Filter Cover

21 Dust and Pollen Filter

With activated charcoal insert.

Dust and pollen filter with activated charcoal insert, refer to=> [ Dust and Pollen Filter with Activated Charcoal Insert ] Description and Operation.

Removing and installing, refer to => [ Dust and Pollen Filter ] Service and Repair.

22 Evaporator Temperature Sensor (G308)

Removing and installing, refer to => [ Evaporator Temperature Sensor (G308) ] Evaporator Temperature Sensor (G308).

23 Heater Core

Removing and installing, refer to => [ Heater Core ] Service and Repair.

After replacing heater core, replace all the coolant.

24 Auxiliary Heater Heating Element (Z35)

Only installed on vehicles with Diesel engine without auxiliary water heater.

Removing and installing, refer to => [ Auxiliary Heater Heating Element (Z35) ] Auxiliary Heater Heating Element (Z35).

Switch on criteria, refer to => [ Switch-on Criteria for Activation of Auxiliary Air Heater Heating Element (Z35) ] Switch-on Criteria for Activation of Auxiliary Air Heater Heating Element (Z35).

Switch-off criteria, refer to => [ Switch-off Criteria for Activation of Auxiliary Air Heater Heating Element (Z35) ] Switch-off Criteria for Activation of Auxiliary Air Heater Heating Element (Z35).

25 Evaporator

Removing and installing, refer to => [ Evaporator ] Service and Repair.

26 Expansion Valve

Removing and installing, refer to => [ Expansion Valve ] Service and Repair.

27 Seal

28 Left Temperature Door Motor (V158)

With left temperature door motor position sensor (G220).

Removing and installing, refer to => [ Left Temperature Door Motor (V158) and Potentiometer/Actuator (G220) ] Left Temperature Door Motor (V158) and Potentiometer/Actuator (G220).