Removal
BRAKE: BRAKE MASTER CYLINDER: REMOVAL
NOTICE:
While the battery is connected, even if the engine switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch turns on. Therefore during servicing of the brake system components, do not operate the brake pedal and open/close the doors while the battery is connected.
1. PRECAUTION
CAUTION:
Be sure to read the "PRECAUTION" thoroughly before servicing Service Precautions.
2. REMOVE V-BANK COVER SUB-ASSEMBLY Removal
3. REMOVE COWL TOP VENTILATOR LOUVER RH Removal
4. REMOVE FRONT WIPER ARM LH Removal
5. REMOVE FRONT WIPER ARM RH Removal
6. REMOVE ENGINE ROOM SIDE COVER LH Removal
7. REMOVE ENGINE ROOM SIDE COVER RH Removal
8. REMOVE FRONT FENDER PROTECTOR UPPER LH Removal
9. REMOVE FRONT FENDER PROTECTOR UPPER RH Removal
10. REMOVE HOOD TO COWL TOP SEAL Removal
11. REMOVE FRONT FENDER TO COWL SIDE SEAL LH Removal
12. REMOVE FRONT FENDER TO COWL SIDE SEAL RH Removal
13. REMOVE COWL TOP VENTILATOR LOUVER PROTECTOR LH Removal
14. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal
15. DISCONNECT BRAKE ACCUMULATOR PUMP CONNECTOR Service and Repair
16. PERFORM ACCUMULATOR ZERO DOWN Service and Repair
17. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
NOTICE:
* w/ Navigation System (for HDD):
After the engine switch is turned off, the display and navigation module display (HDD navigation system) records various types of memory and settings. As a result, after turning the engine switch off, be sure to wait for the time specified in the following table before disconnecting the cable from the negative (-) battery terminal.
Waiting Time before Disconnecting Cable from Negative (-) Battery Terminal:
* When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
18. REMOVE SKID CONTROL ECU Removal
19. REMOVE SKID CONTROL ECU BRACKET Removal
20. DISCONNECT NO. 3 RELAY BLOCK Removal
21. REMOVE BRAKE FLUID RESERVOIR
(a) Disconnect the wire harness clamp labeled A from the reservoir.
(b) Detach the connector clamp labeled B from the reservoir bracket, and then disconnect the brake fluid level warning switch connector labeled C.
(c) Disconnect the No. 1 brake actuator hose labeled D from the reservoir.
(d) Release the locks of the reservoir connectors. Then disconnect the No. 2 brake actuator hose (labeled E) and No. 1 reservoir hose labeled F from the reservoir.
NOTICE:
* Check for any dirt and foreign matter contamination in the reservoir and around the reservoir connector. Clean if necessary. Foreign matter may damage the O-rings or cause leaks in the seal between the reservoir and reservoir connector.
* Do not use any tools to separate the reservoir and reservoir connector.
* If the reservoir and reservoir connector are stuck together, pinch the tube between your fingers and turn it carefully to free it. Then disconnect the hose.
* Put the reservoir and reservoir connector ends in plastic bags to prevent damage and dirt contamination.
(e) Remove the 2 bolts and brake fluid reservoir.
22. REMOVE NO. 1 RESERVOIR HOSE
(a) Remove the hose clip labeled A and No. 1 reservoir hose labeled B from the master cylinder.
(b) Remove the hose clip labeled C and reservoir connector labeled D from the No. 1 reservoir hose labeled B.
23. REMOVE RESERVOIR BRACKET
(a) Remove the 3 bolts and reservoir bracket.
24. REMOVE FRONT WHEEL
25. DISCONNECT BRAKE TUBE Removal
26. REMOVE BRAKE ACTUATOR AND BRAKE ACCUMULATOR PUMP ASSEMBLY Removal
27. REMOVE INSTRUMENT PANEL FINISH PANEL END LH Removal
28. REMOVE INSTRUMENT SIDE PANEL LH Removal
29. REMOVE NO. 1 INSTRUMENT CLUSTER MOULDING Removal
30. REMOVE STEERING COLUMN COVER Removal
31. REMOVE WINDSHIELD WIPER SWITCH ASSEMBLY Removal
32. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Removal
33. REMOVE NO. 1 INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY Removal
34. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal
35. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY Removal
36. REMOVE BRAKE PEDAL RETURN SPRING Removal
37. REMOVE PUSH ROD PIN Removal
38. REMOVE BRAKE MASTER CYLINDER WITH SIMULATOR ASSEMBLY
(a) Disconnect the brake stroke simulator connector.
(b) Remove the 4 nuts and brake master cylinder with simulator.
39. REMOVE BRAKE BOOSTER GASKET
(a) Remove the brake booster gasket from the brake master cylinder with simulator.
