Clutch Hydraulic System: Description and Operation

Clutch Hydraulics Overview

• Obtain the anti-theft code for the radio before disconnecting the battery.

• Turn off the ignition and disconnect the battery ground cable.

• Connect the battery and follow the procedure to be performed after connecting the battery.

• Lubricate all bearing areas and contact surfaces.

• Grease allocation, refer to the Parts Catalog.






1 Brake Fluid Reservoir

2 Seal

• For the plastic supply hose.

• The seals must be inside the supply hose.

3 Supply Hose

• To the brake fluid reservoir.

• Plastic, with additional seals - item 2 -.

4 Clutch Master Cylinder

• Removing and installing, refer to => [ Clutch Master Cylinder ] Service and Repair.

5 Clip

• To remove and install the hose/line assembly or pipe, pull the clip all the way out.

• On some clutch master cylinders, it is pulled out to the side.

6 Seal/O-ring

• Install on the line connection.

• Install using brake fluid

• Seal/O-ring version, refer to => [ Seal/O-ring for the hose/line assembly or pipe ].

• Allocation. Refer to the Parts Catalog.

7 Mounting

• To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to => [ Clutch Pedal ] Clutch Pedal.

8 Clutch Pedal

• Removing and installing, refer to => [ Clutch Pedal ] Clutch Pedal.

9 Nut

• 25 Nm

• Always replace.

• Self-locking.

• Quantity: 3

• Secures the mounting bracket to the bulkhead.

10 Hose/Line Assembly

• Allocation. Refer to the Parts Catalog.

• In order to remove, the battery and battery tray need to be removed.

• Removing and installing, refer to => [ Clutch Hydraulic Hose/Line or Pipe ] Service and Repair.

11 Bracket

• For the hose/line assembly - item 10 -.

• Attached to the body.

• Covered by the assembly mounting.

• Bracket differentiation, refer to => [ Bracket Differentiation ].

12 Pipe

• Allocation. Refer to the Parts Catalog.

• In order to remove, the battery and battery tray need to be removed.

• Removing and installing, refer to => [ Clutch Hydraulic Hose/Line or Pipe ] Service and Repair.

13 Bracket

• For the pipe - item 12 -.

• Attached to the body.

• Covered by the assembly mounting.

• Bracket differentiation, refer to => [ Bracket Differentiation ].

14 Seal/O-ring

• Install on the line connection.

• Install using brake fluid.

• Seal/O-ring version, refer to => [ Seal/O-ring for the hose/line assembly or pipe ].

• Allocation. Refer to the Parts Catalog.

15 Breather Assembly

• Removing and installing, refer to => [ Breather Assembly ] Removal and Replacement.

16 Clip

• To remove and install the hose/line assembly or pipe and the breather assembly, pull the clip all the way out.

17 Valve

• Hydraulic system bleeding. Refer to => [ Hydraulic System, Bleeding ] Procedures.

18 Cap

19 Clutch Slave Cylinder

• The gasket can only be replaced when the transmission is removed.

• Removing and installing, refer to => [ Clutch Slave Cylinder with Release Bearing ] Service and Repair.

20 Transmission

Seal/O-ring for the hose/line assembly or pipe










• The seal/O-ring must be installed in the groove - arrows 1 and 3 -.

Bracket Differentiation