Hydraulic Hose: Service and Repair

Clutch Hydraulic Hose/Line or Pipe

Special tools, testers and auxiliary items required

• Hose Clamps Up to 25 mm Dia. (3094)

Removing

- Turn off the ignition and disconnect the battery ground cable.

- Remove the air filter housing.

- Remove the battery and the battery tray.

- Clamp off the supply hose - A - to the clutch master cylinder using a hose clamp up to 25 mm dia. (3094).






It is necessary to loosen the noise insulation - B - from the bulkhead as follows in order to access the connections on the clutch master cylinder:

- Remove the retainer - C -.

- If necessary, release and disconnect the connector.

- Fold the noise insulation - B - near the clutch master cylinder forward in the - direction of the arrow -.

• It is not necessary to remove the noise insulation - B - completely.

• Be careful not to get any brake fluid on the longitudinal member or on the transmission when performing the following work. If it does, clean the areas thoroughly.

• Place a lint free cloth under the clutch master cylinder.

Remove the hose/line assembly or pipe from the clutch master cylinder as follows:

- Pull out the clip - 3 - with a screwdriver or pointed tool and remove the hose/line or pipe - 1 - and O-ring - 2 -.






Do not press the clutch pedal after removing the line.

Remove the hose/line assembly or pipe from the breather assembly as follows:

- Pull out the clip - 2 - with a screwdriver or a pointed tool and remove the hose/line or pipe - 4 - with the O-ring - 3 - from the breather assembly - 1 -.






Installing

Install in the reverse order of removal. Note the following:

- Press in the hose/line assembly or pipe - 1 - with a new O-ring - 2 - into the master cylinder connection - 4 - until the clip - 3 - engages.






- Pull on the hose/line or pipe to make sure it is secure.

- Press the hose/line or pipe with O-ring - 3 - into the breather assembly until the clip engages.






- Pull on the hose/line or pipe to make sure it is secure.

- After removing the hose clamp up to 25 mm dia. (3094) bring the supply hose back to its original shape.

- Bleed the hydraulic system. Refer to => [ Hydraulic System, Bleeding ] Procedures.

- Install the air filter housing.

- Install the battery tray and the battery.

- Connect the battery and follow the procedure regarding what to do after connecting the battery.