Installation
1NR-FE ENGINE MECHANICAL: ENGINE ASSEMBLY: INSTALLATION
1. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR
HINT
Only perform this procedure when replacement of the transverse engine engine mounting insulator is necessary.
(a) Temporarily install the transverse engine engine mounting insulator with the 5 bolts.
(b) Fully tighten the 5 bolts in the order shown in the illustration.
Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)
2. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
HINT
Only perform this procedure when replacement of the engine mounting insulator RH is necessary.
(a) Temporarily install the engine mounting insulator RH with the 3 bolts.
(b) Fully tighten the 3 bolts in the order shown in the illustration.
Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)
3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY Installation
4. INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY Installation
5. INSTALL DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT Installation
6. INSTALL STARTER ASSEMBLY Installation
7. INSTALL FLYWHEEL HOUSING SIDE COVER Installation
8. INSTALL DRIVE SHAFT HEAT INSULATOR BRACKET Installation
9. INSTALL ENGINE WIRE
(a) Install the engine wire onto the engine assembly with transaxle.
(b) Install the ground wire onto the transaxle with the bolt.
Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)
(c) Install the nut to the generator.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(d) Install the terminal cap to the generator.
(e) Install the engine wire onto the wiring harness bracket with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(f) Install the nut to the starter.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(g) Install the 2 ground wires onto the cylinder block with the 2 bolts.
Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)
10. INSTALL NO. 2 RADIATOR HOSE
(a) Install the No. 2 radiator hose with the clip.
Text in Illustration
NOTICE:
Install the clip so that its claws are within the clip installation range.
11. INSTALL WATER FILLER ASSEMBLY
(a) Install the water filler with the bolt.
Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)
12. INSTALL NO. 1 RADIATOR HOSE
(a) Install the No. 1 radiator hose with the 2 clips.
Text in Illustration
NOTICE:
Install the clip so that its claws are within the clip installation range.
13. INSTALL WATER BY-PASS HOSE ASSEMBLY
(a) Install the water by-pass hose with the 2 clips.
Text in Illustration
NOTICE:
Install the clip so that its claws are within the clip installation range.
(b) Engage the hose clamp.
(c) Connect the 2 water by-pass hoses to the oil cooler with the 2 clips.
Text in Illustration
NOTICE:
Install the clip so that its claws are within the clip installation range.
(d) Install the water by-pass hose onto the CVT with the bolt.
Torque : 29 Nm (296 kgf-cm, 21 ft-lbf)
(e) Engage the clamp and install the breather hose to the water by-pass hose.
14. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
(a) Set the engine assembly with transaxle on the engine lifter.
(b) Operate the engine lifter and lift the engine assembly with transaxle to the position where the engine mounting insulator RH and transverse engine engine mounting insulator can be installed.
CAUTION:
Do not raise the engine more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.
NOTICE:
* Make sure that the engine is clear of all wiring and hoses.
* While raising the engine into the vehicle, do not allow it to contact the vehicle.
(c) Install the transverse engine engine mounting insulator with the through bolt and nut.
Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)
(d) Install the engine mounting insulator RH with the bolt and 2 nuts.
Torque : 52 Nm (530 kgf-cm, 38 ft-lbf)
(e) Secure the hole (A) shown in the illustration and the body with a piece of rope.
Text in Illustration
NOTICE:
When installing the engine assembly with the transaxle, make sure that the engine assembly does not move to the vehicle front, to prevent it from contacting other parts.
(f) Remove the 2 bolts and the 2 engine hangers.
15. INSTALL ENGINE MOVING CONTROL ROD Installation
16. INSTALL ENGINE MOVING CONTROL ROD COVER (for Cold Area) Installation
17. INSTALL COOLER COMPRESSOR ASSEMBLY Installation
18. INSTALL SUCTION HOSE SUB-ASSEMBLY Installation
19. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Connect the discharge hose to the vehicle with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(b) Remove the attached vinyl tape from the discharge hose.
(c) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
Compressor oil:
ND-OIL 8 or equivalent
(d) Install the O-ring onto the discharge hose.
(e) Connect the discharge hose to the cooler compressor with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
20. INSTALL FRONT FRAME ASSEMBLY Installation
21. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation
22. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation
23. INSTALL DRIVE SHAFT HEAT INSULATOR Installation
24. INSTALL FRONT AXLE ASSEMBLY LH Installation
25. INSTALL FRONT AXLE ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
26. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation
27. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
28. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
29. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
30. INSTALL FRONT SPEED SENSOR LH Installation
31. INSTALL FRONT SPEED SENSOR RH
HINT
The installation procedure for the RH side is the same as that for the LH side.
32. INSTALL FRONT AXLE SHAFT LH NUT Installation
33. INSTALL FRONT AXLE SHAFT RH NUT
HINT
The installation procedure for the RH side is the same as that for the LH side.
34. INSTALL UNION TO CHECK VALVE HOSE
(a) Install the union to check valve hose with the clip.
35. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY
(a) Install the transmission control cable to the No. 1 transmission control cable bracket, using a new clip.
(b) Using the nut, connect the transmission control cable to the transmission control shaft lever.
Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)
36. CONNECT OUTLET HEATER WATER HOSE Installation
37. CONNECT INLET HEATER WATER HOSE Installation
38. CONNECT FUEL TUBE SUB-ASSEMBLY Installation
39. INSTALL EFI FUEL PIPE CLAMP Installation
40. CONNECT NO. 1 FUEL VAPOR FEED HOSE
(a) Connect the No. 1 fuel vapor feed hose with the clip.
41. CONNECT NO. 2 RADIATOR HOSE Installation
42. INSTALL NO. 3 RADIATOR HOSE
(a) Install the No. 3 radiator hose with the 2 clamps.
Text in Illustration
NOTICE:
Install the clip so that its claws are within the clip installation range.
43. CONNECT RADIATOR RESERVOIR TANK HOSE
(a) Connect the radiator reservoir tank hose with the clip.
Text in Illustration
NOTICE:
Install the clip so that its claws are within the clip installation range.
(b) Engage the hose clamp.
44. INSTALL ENGINE WIRE
(a) Connect the ground wire with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Connect the 4 engine wire connectors and 2 clamps to the engine room junction block.
(c) Install the junction block cover.
(d) Connect the 2 connectors to the battery terminal.
(e) Connect the engine wire connector to the ECM.
(f) Turn the lever and connect the ECM connector.
45. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
46. INSTALL AIR CLEANER AND HOSE Installation
47. INSTALL NO. 2 BATTERY CARRIER
(a) Install the No. 2 battery carrier with the 3 bolts.
Torque : 17 Nm (175 kgf-cm, 13 ft-lbf)
(b) Engage the harness clamp.
48. INSTALL BATTERY TRAY
(a) Install the battery tray.
49. INSTALL BATTERY
(a) Install the battery onto the vehicle.
(b) Install the battery clamp with the 2 nuts.
Torque : 3.5 Nm (36 kgf-cm, 35 in-lbf)
(c) Connect the cable to the battery terminal.
Torque : 5.0 Nm (55 kgf-cm, 43 in-lbf)
50. INSTALL FAN AND GENERATOR V-RIBBED BELT Installation
51. INSTALL NO. 1 V-RIBBED (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT Installation
52. INSTALL EXHAUST PIPE GASKET (for Front Side) Installation
53. INSTALL EXHAUST PIPE GASKET (for Rear Side) Installation
54. INSTALL FRONT EXHAUST PIPE ASSEMBLY Installation
55. INSTALL FRONT BUMPER ENERGY ABSORBER SUB-ASSEMBLY Reassembly
56. INSTALL FRONT BUMPER COVER
Installation
57. INSTALL FRONT WHEELS
58. INSPECT FAN AND GENERATOR V-RIBBED BELT Testing and Inspection
59. INSPECT NO. 1 V-RIBBED (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT Testing and Inspection
60. ADD ENGINE COOLANT Service and Repair
61. ADD ENGINE OIL Replacement
62. CHARGE REFRIGERANT Service and Repair
63. ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID Procedures
64. FLUID TEMPERATURE CHECK Procedures
65. FLUID LEVEL CHECK Procedures
66. INSPECT FOR ENGINE COOLANT LEAK Testing and Inspection
67. INSPECT RESERVOIR ENGINE COOLANT LEVEL Testing and Inspection
68. INSPECT FOR ENGINE OIL LEAK
69. INSPECT CONTINUOUSLY VARIABLE TRANSAXLE FLUID LEAK Procedures
70. INSPECT FOR EXHAUST GAS LEAK
71. INSPECT FOR FUEL LEAK
72. INSPECT FOR REFRIGERANT LEAK Service and Repair
73. INSPECT IGNITION TIMING On-Vehicle Inspection
74. INSPECT ENGINE IDLING SPEED On-Vehicle Inspection
75. INSPECT CO/HC On-Vehicle Inspection
76. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Front Wheel Alignment
77. INSTALL NO. 1 ENGINE COVER Installation
78. INSTALL NO. 1 COOLER COVER Installation
79. INSTALL NO. 3 ENGINE UNDER COVER
(a) Install the No. 3 engine under cover with the 3 clips.
80. INSTALL NO. 2 ENGINE UNDER COVER
Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)
81. INSTALL FRONT FLOOR COVER RH
82. INSTALL FRONT FLOOR COVER LH
83. INSTALL WINDSHIELD WIPER MOTOR AND LINK
Installation