Installation

AA80E AUTOMATIC TRANSMISSION: AUTOMATIC TRANSMISSION ASSEMBLY: INSTALLATION

1. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY

(a) Inspect the torque converter clutch AA80E Automatic Transmission.

2. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY

(a) Using a vernier caliper and a straightedge, measure dimension A between the transmission and the end surface of the drive plate.

(b) Aligning the matchmarks on the transmission case and torque converter clutch, engage the splines of the input shaft and turbine runner.

HINT
Turn the torque converter clutch approximately 180°.

(d) Turn the torque converter clutch and align the matchmarks on the torque converter clutch and transmission case to engage the key of the oil pump drive gear into the slot on the torque converter clutch.

NOTICE:
Do not push on the torque converter when aligning the matchmarks.

(e) Using a vernier caliper and a straightedge, measure dimension B shown in the illustration and check that B is greater than A measured in the first step.

Standard:

A + 1 mm (0.04 in.) or more

3. INSTALL NO. 1 ENGINE REAR MOUNTING INSULATOR

(a) Install the engine mounting insulator rear with the 4 bolts.

Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)

4. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY

(a) Install the automatic transmission to the engine with the 10 bolts.

Bolt A - Torque : 71 Nm (724 kgf-cm, 52 ft-lbf) for 17 mm head bolt

Bolt B - Torque : 37 Nm (377 kgf-cm, 27 ft-lbf) for 14 mm head bolt

(b) Install the 6 torque converter clutch mounting bolts.

Torque : 48 Nm (489 kgf-cm, 35 ft-lbf)

HINT
First install the black colored bolt and then the remaining 5 bolts.

(c) Install the flywheel housing side cover.

5. CONNECT WIRE HARNESS AND CONNECTOR

(a) Connect the park/neutral position switch connector.

(b) Connect the transmission wire connector.

HINT
Push up the lever until the claw of the transmission wire connector makes a connection sound.

(c) Attach the 5 harness clamps to the automatic transmission.

6. INSTALL ENGINE REAR MOUNTING MEMBER

(a) Install the engine rear mounting member to the automatic transmission assembly with the 4 nuts.

Torque : 14 Nm (143 kgf-cm, 10 ft-lbf)

(b) Install the engine rear mounting member to the body with the 4 bolts.

Torque : 26 Nm (265 kgf-cm, 19 ft-lbf)

(c) Tilt up the automatic transmission assembly.

(d) Install the bolt and ground wire to the automatic transmission assembly.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

7. CONNECT OIL COOLER TUBE INLET AND OUTLET

(a) Temporarily install the oil cooler tube inlet and outlet.

(b) Install the 2 clamps with the 2 bolts.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(c) Using a union nut wrench, tighten union nuts of the oil cooler tube inlet and outlet.

Torque : 44 Nm (449 kgf-cm, 32 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

8. INSTALL STARTER ASSEMBLY Installation

9. INSTALL NO. 3 EXHAUST MANIFOLD HEAT INSULATOR Installation

10. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

11. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Installation

12. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE Installation

13. INSTALL GENERATOR ASSEMBLY

(a) Install the generator Installation.

14. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH

(a) Install a new gasket.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(b) Install the exhaust manifold to the cylinder head with the 8 nuts in the order shown in the illustration.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(d) Connect the sensor connector.

15. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/o VGRS) Installation

16. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (w/ VGRS) Installation

17. INSTALL STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/o VGRS) Installation

18. INSTALL STEERING SLIDING YOKE WITH SHAFT SUB-ASSEMBLY (w/ VGRS) Installation

19. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

(a) Install the front suspension member reinforcement RH to the vehicle with the 4 bolts.

Torque : 50 Nm (510 kgf-cm, 37 ft-lbf)

20. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

(a) Install the front suspension member reinforcement LH to the vehicle with the 4 bolts.

Torque : 50 Nm (510 kgf-cm, 37 ft-lbf)

21. CONNECT FRONT STABILIZER BAR

(a) Connect the stabilizer bar to the rear brace with the 4 bolts.

Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)

22. INSTALL ENGINE UNDER COVER REAR RH Installation

23. INSTALL ENGINE UNDER COVER REAR LH Installation

24. INSTALL TRANSMISSION CONTROL SHAFT LEVER RH

(a) Install the transmission control shaft lever with the nut.

Torque : 16 Nm (163 kgf-cm, 12 ft-lbf)

25. CONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

(a) Temporarily connect the shifting rod to the connecting rod swivel with the nut.

HINT
The nut will be tightened to a torque specification during the shift lever position adjustment procedure.

26. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY

(a) Install the bracket with the 2 bolts.

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

27. INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY

(a) Install the propeller with center bearing shaft Installation.

28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

29. INSTALL COWL TOP VENTILATOR LOUVER Installation

30. ADJUST SHIFT LEVER POSITION AA80E Automatic Transmission

31. INSPECT SHIFT LEVER POSITION AA80E Automatic Transmission

32. ADD AUTOMATIC TRANSMISSION FLUID

(a) Add the automatic transmission fluid AA80E Automatic Transmission.

33. CHECK AUTOMATIC TRANSMISSION SYSTEM PRECAUTION

(a) After replacing the automatic transmission assembly, certain procedures are necessary AA80E Automatic Transmission System.

34. PERFORM INITIALIZATION

(a) Perform initialization Repair Instruction - Initialization.

NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.