Right Coolant Pipe

Right Coolant Pipe

Special tools, testers and auxiliary items required

• Engine Support Bridge (10 - 222 A)

• Adapter (10 - 222 A /22)

• Spanner Wrench (3212)

Removing

- Drain the coolant. Refer to => [ Cooling System, Draining and Filling ] Procedures.

- Remove the generator.






- Remove the Exhaust Gas Recirculation (EGR) cooler pump (V400). Refer to => [ EGR Cooler Pump ] EGR Cooler Pump.

- Remove the bolt - 1 - and remove the exhaust gas recirculation coolant thermostat and connection from the thermostat and connection.






• Ignore - 2 and 3 -.

- Disconnect the starter connector - 2 -.






- Remove the nut - 1 - and then remove the B+ wire form the threaded pin on the starter.

- Pull the cover over the radiator - arrows -, to do this, disconnect the lower coolant hose.






- Attach the (10 - 222 A) onto bolted fender edge.






• The spindle is positioned forward.

- Attach the spindle from the engine support bridge to the right rear engine lifting eyelet.

- Pre-tension the engine slightly using the engine support bridge spindles.

- Remove the nut - 1 - on the right longitudinal member and disconnect the Ground (GND) connection.






- Remove the bolts and nuts - 1 through 5 - and remove the right engine support upward.






- Using a (3212) as a counterholder, remove the bolts - arrows - and remove the coolant pump ribbed belt pulley.






- Remove the bolt - 1 -.






- Remove the coolant hose - arrow - from the right coolant pipe by lifting the retaining clamp.

- Remove the bolt - 1 - and nut - 2 -.






- Remove the right coolant pipe forward from the cylinder block.

Installing

Install in reverse order of removal. Note the following:

• Tightening specifications, refer to => [ Coolant Pipes Overview ] Coolant Pipes Overview, => [ Ground Connection on the right Longitudinal Member ] Engine, Installing.

• Replace O-rings.

• The hose connections as well as the air guide pipes and hoses must be free of oil and grease before installing.

• Secure all hose connections with hose clamps appropriate for the model, refer to the Parts Catalog.

- Clean and/or smooth the sealing surfaces of the O-rings.

- Coat the O-ring with coolant and slide it onto the coolant pipe.

- Connect the coolant hoses with the connector coupling. Refer to => [ Connect the Coolant Hose to the Coupling ] Radiator Overview.

- Install the coolant pump ribbed belt pulley. Refer to => [ Coolant Pump and Coolant Thermostat Overview ] Service and Repair.

- Install the engine support and engine mount. Refer to => [ Subframe Overview ] Subframe Overview.

- Attach the B+ wire to the starter.

- Install the exhaust gas recirculation coolant thermostat and connection. Refer to => [ Exhaust Gas Recirculation Coolant Thermostat and Connection ] Removal and Replacement.

- Install the exhaust gas recirculation (EGR) cooler pump (V400). Refer to => [ EGR Cooler Pump ] EGR Cooler Pump.

- Install the generator.

- Fill with coolant => [ Filling ] Procedures.