FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Thermostat: Service and Repair






Coolant Pump and Coolant Thermostat Overview






1 Coolant Thermostat with Connection

Removing and installing, refer to => [ Connecting Piece with Coolant Thermostat ] Service and Repair

2 Coolant Hose

From the radiator at the bottom and on the right side

3 Bolt

9 Nm

4 Coolant Hose

To the left top coolant pipe

5 Coolant Hose

From the Exhaust Gas Recirculation (EGR) cooler pump (V400)

6 Coolant Thermostat for the Exhaust Gas Recirculation with Connection

Removing and installing, refer to => [ Exhaust Gas Recirculation Coolant Thermostat and Connection ] Removal and Replacement

7 O-ring

Replace

8 Seal

Replace

9 Bolt

9 Nm

10 Coolant Pump

Removing and installing, refer to => [ Coolant Pump ] Coolant Pump

11 Bolt

Tightening specification and sequence => [ Coolant Pump - Tightening Specification and Sequence ]

12 Ribbed Belt Pulley for Coolant Pump

Installation position: the word "vorne" (front) faces the direction of travel

13 Bolt

23 Nm

Coolant Pump - Tightening Specification and Sequence





- Tighten the coolant pump bolts - arrow - in a diagonal sequence in stages to 9 Nm.

Vehicles Built through 05.10 Fuel Cooler Pump (V166) , Tightening Specifications





- Tighten the fuel cooler pump bracket bolt - arrow - to 23 Nm.