Radiator Overview

Radiator Overview

Risk of injury from coolant fan starting by itself.

• Before working in fan shroud area, disconnect electrical connectors.

Vehicles Built through 05.10






1 Hydraulic Oil Cooling Line

• For power steering

2 Condenser

• For air conditioning system

3 Retaining Clips

• Make sure it is secure

4 Coolant Pipe

• For the fuel system coolant circuit

5 Bolt

• 8 Nm

6 Coolant Hose

• For the fuel system coolant circuit

7 Bolt

• 8 Nm

8 Sleeve

9 Grommet

10 Fuel System Cooler

• Removing and installing, refer to => [ Fuel System Cooler, Vehicles Built through 05.10 ] Fuel System Cooler, Vehicles Built Through 05.10

• Change coolant after replacing

11 Bleeder Screw

• 1.5 to 3 Nm

12 Cover

13 Radiator

• Removing and installing, refer to => [ Radiator ] Radiator

• Change coolant after replacing

14 Grommet

15 Bolt

• 5.5 Nm

16 O-ring

• Replace

17 Coolant Hose

• Lift the retaining clamp to remove

• Connect to the radiator, refer to => [ Connect the Coolant Hose to the Coupling ]

18 Clip

• Make sure it is secure

19 Engine Coolant Temperature Sensor on Radiator (G83)

• Removing and installing, refer to => [ Engine Coolant Temperature Sensor on Radiator ] Engine Coolant Temperature Sensor on Radiator

20 O-ring

• Replace

21 Coolant Hose

22 Coolant Hose

• Lift the retaining clamp to remove

• Connect to the radiator, refer to => [ Connect the Coolant Hose to the Coupling ]

23 O-ring

• Replace

24 Rubber Buffer

25 Retainer

• For the cooler mount

26 Washer

27 Clip

• Make sure it is secure

28 ATF Cooler

• For automatic transmission

• Removing and installing, refer to => [ Radiator ] Radiator

• Change coolant after replacing

29 Bolt

• 8 Nm

30 Air Duct

• Only the left air duct is shown in the illustration

31 Bolt

• 2.5 Nm

32 Bolt

• 8 Nm

Vehicles Built from 06.10






1 Hydraulic Oil Cooling Line

• For power steering

2 Condenser

• For air conditioning system

3 Retaining Clips

• Make sure it is secure

4 Radiator

• Removing and installing, refer to => [ Radiator ] Radiator

• Change coolant after replacing

5 Grommet

6 Bolt

• 5.5 Nm

7 O-ring

• Replace

8 Coolant Hose

• Lift the retaining clamp to remove

• Connect to the radiator

9 Clip

• Make sure it is secure

10 Engine Coolant Temperature Sensor (ECT) on Radiator Outlet (G83)

• Removing and installing, refer to => [ Engine Coolant Temperature Sensor on Radiator ] Engine Coolant Temperature Sensor on Radiator

11 O-ring

• Replace

12 Coolant hose

13 Coolant Hose

• Lift the retaining clamp to remove

• Connect to the radiator

14 O-ring

• Replace

15 Rubber Buffer

16 Retainer

• For the cooler mount

17 Washer

18 Clip

• Make sure it is secure

19 ATF Cooler

• For automatic transmission

• Removing and installing, refer to => [ Radiator ] Radiator

• Change coolant after replacing

20 Bolt

• 8 Nm

21 Air Duct

• Only the left air duct is shown in the illustration

22 Bolt

• 2.5 Nm

23 Bolt

• 8 Nm

Connect the Coolant Hose to the Coupling





- Remove the old O-ring - 2 - in the coolant hose - 3 -.

- Coat the new O-ring with coolant and install it in the coolant hose.

- Press the coolant hose onto the connection - 1 - until it engages audibly.

- Press the coolant hose on again and pull to make sure the connection is engaged correctly.