Clutch Housing

Clutch Housing

Special tools, testers and auxiliary items required

• Punch (VW 407)

• Sleeve (30 - 21)

• Drift (T10168)

• Thrust piece (T40008)

• Kukko Extractor 14.5-18.5 mm (21/2)

• Kukko Extractor 23.5-30 mm (21/4)

• Kukko Support (4 - 22/2)






1 Bushing

• For the selector rods

• Always replace if removed

• Removing, refer to => [ Removing the Selector Shaft Bushing ]

• Installing, refer to => [ Installing the Selector Shaft Bushing,
to the Tool Stop ]

2 Shaft for the Reverse Gear Selector Fork

• Mount the reverse gear shift fork on the axle, refer to => [ The reverse gear selector fork is mounted on the axle behind the
5th and 6th gear selector shaft. ] Transmission, With a Sealing Cap Circlip For the Input Shaft

• The axle cannot be removed with shop tools.

• A new axle must be installed when using a new clutch housing, refer to => [ Installing the Shaft for the Reverse
Gear Selector Fork into the Clutch Housing ]

• Bearing on the shift rod for the 5th and 6th gear shift fork, refer to => [ Reverse gear selector fork mounted on the selector shaft with the 5th and 6th gear
selector fork. ] Transmission, With a Sealing Cap Circlip For the Input Shaft

• Refer to the Parts Catalog

3 Needle Sleeve

• For the reverse shaft

• Always replace if removed

• Removing, refer to => [ Removing the Needle Sleeve from the
Clutch Housing ]

• Installing, refer to => [ Installing the Needle Sleeve into the Clutch Housing ]

4 Alignment Sleeve

• Quantity: 2

5 Clutch Housing

• When replacing: adjust output shafts and differential, refer to => [ Adjustment Overview ] Adjustment Overview

6 Input Shaft Seal

Seal can only be removed using sleeve (30-21) when transmission is disassembled.

7 Seal

• Between manual transmission and bevel box

• Remove with extractor lever (VW 681) or extractor lever (T20143/2)

• Can be driven in to stop on disassembled transmission with thrust piece (T40007)

8 Washer

• For the differential

• Installed position: Shoulder on inner diameter faces toward seal - item 7 - => [ (Item 7) Seal ]

9 Outer Race/Tapered Roller Bearing

• For the differential

• When replacing: Differential, adjusting

10 Oil Deflector Ring

• Installed position: The shoulder on the hole faces the output shaft

11 Outer Race/Tapered Roller Bearing

• Output Shaft, 1st to 4th Gears

• Removing and installing

• When replacing: adjust the output shaft for 1st to 4th gear, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting

12 Outer Race/Tapered Roller Bearing

• Output Shaft, 5th, 6th and reverse gears

• Removing and installing, refer to => [ Output Shaft, 5th, 6th and Reverse Gears ] Output Shaft, 5th, 6th and Reverse Gears.

• When replacing: adjust the output shaft for 5th/6th and reverse gear, refer to => [ Output Shaft, 5th, 6th and Reverse Gears, Adjusting ] Output Shaft, 5th, 6th and Reverse Gears, Adjusting

13 Washer

• Output Shaft, 5th, 6th and Reverse Gears

• Always 0.65 mm thick

14 Cylindrical Roller Bearing

• For the input shaft

• Removing and installing, refer to => [ Input Shaft ] Input Shaft.

15 Magnet

• Held in place by housing joint surface

16 Cap

• Not on all clutch housings

Removing the Selector Shaft Bushing





A Kukko support , for example, (22/1)
B Kukko extractor 14.5-18.5 mm , for example, (21/2)

Installing the Selector Shaft Bushing, to the Tool Stop





Removing the Needle Sleeve from the Clutch Housing





A Kukko support , for example, (22/2)
B Kukko extractor 23.5-30 mm , for example, (21/4)

• The needle sleeve will get damaged when it is removed and must be replaced.

Installing the Needle Sleeve - A - into the Clutch Housing





- Lay the reverse shaft thrust washer - B - on the needle sleeve while pressing it in.

Installing the Shaft for the Reverse Gear Selector Fork into the Clutch Housing