Installation
2AR-FE COOLING: RADIATOR: INSTALLATION
1. INSTALL RADIATOR ASSEMBLY
(a) Install the radiator to the fan shroud with cooling fan with the 2 bolts.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
(b) Connect the clamp and install the No. 1 radiator hose to the radiator.
Text in Illustration
HINT
The direction of the hose clamp is indicated in the illustration.
(c) Install the No. 1 water by-pass hose and No. 2 radiator hose to the radiator.
Text in Illustration
HINT
The direction of the hose clamp is indicated in the illustration.
(d) Install the cooler condenser to the fan shroud with cooling fan.
HINT
Before installing the condenser, make sure that all 4 cooler condenser cushions are attached to the condenser.
(e) Install the No. 2 fan shroud, and then install the 2 bolts.
Torque : 7.0 Nm (71 kgf-cm, 62 in-lbf)
(f) Install the radiator together with the 2 lower radiator supports.
HINT
Before installing the radiator, make sure that both lower radiator supports are attached to the fan shroud.
(g) Connect the 2 fan motor connectors.
2. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE Installation
3. CONNECT AIR CONDITIONING TUBE ASSEMBLY Installation
4. INSTALL UPPER RADIATOR SUPPORT
(a) Install the upper radiator support with the 4 bolts.
Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)
(b) Connect the 2 horn connectors.
5. INSTALL HOOD LOCK ASSEMBLY Installation
6. INSTALL NO. 2 OIL COOLER TUBE SUB-ASSEMBLY (for Automatic Transaxle)
(a) Connect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the radiator.
(b) Install the No. 2 oil cooler tube sub-assembly with the 2 bolts.
Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)
NOTICE:
Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.
(c) Connect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the No. 2 oil cooler tube.
NOTICE:
Make sure the pinching portion of each clip is facing the direction shown in the illustration and the paint marks are aligned as shown in the illustration.
7. INSTALL NO. 2 WATER BY-PASS HOSE
(a) Connect the No. 2 water by-pass hose to the radiator reservoir and then install the No. 2 water by-pass hose to the 2 hose clamps.
Text in Illustration
HINT
The direction of the hose clamp is indicated in the illustration.
8. INSTALL NO. 3 WATER BY-PASS HOSE
(a) Install the No. 3 water by-pass hose to the radiator and No. 2 water by-pass hose.
HINT
The direction of the hose clamp is indicated in the illustration.
9. CONNECT NO. 1 WATER BY-PASS HOSE
(a) Connect the No. 1 water by-pass pipe to the radiator reservoir.
Text in Illustration
HINT
The direction of the hose clamp is indicated in the illustration.
10. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the water inlet housing.
Text in Illustration
HINT
The direction of the hose clamp is indicated in the illustration.
11. CONNECT NO. 1 RADIATOR HOSE
(a) Connect the No. 1 radiator hose to the cylinder head.
Text in Illustration
HINT
The direction of the hose clamp is indicated in the illustration.
(b) Connect the No. 1 radiator hose to the No. 2 water by-pass hose.
Text in Illustration
HINT
The direction of the hose clamp is indicated in the illustration.
12. INSTALL RADIATOR HOSE CLAMP
(a) Install the radiator hose clamp.
NOTICE:
When installing the clamp, make sure that the air fuel ratio sensor wire harness is not pinched excessively.
13. INSTALL BATTERY
14. INSTALL BATTERY INSULATOR
15. INSTALL BATTERY CLAMP Installation
16. INSTALL FRONT BUMPER COVER
Installation
17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
18. ADD ENGINE COOLANT Service and Repair
19. CHARGE REFRIGERANT Service and Repair
20. WARM UP ENGINE Service and Repair
21. INSPECT FOR REFRIGERANT LEAK Service and Repair
22. INSPECT FOR COOLANT LEAK Testing and Inspection
23. INSTALL NO. 1 ENGINE UNDER COVER Installation
24. INSTALL CENTER ENGINE UNDER COVER Installation