Installation
BRAKE SYSTEM (OTHER): BRAKE BOOSTER: INSTALLATION
1. TEMPORARILY INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.
HINT
Tighten the lock nut after adjusting the brake pedal height.
2. INSTALL BRAKE BOOSTER GASKET
(a) Install a new brake booster gasket to the brake booster assembly.
3. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Install the 4 nuts and tighten them in the order shown in the illustration.
Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)
NOTICE:
Do not damage the brake lines or fuel lines.
4. INSTALL FRONT BRAKE LINE
(a) Install the brake tube to the brake actuator bracket with a new clamp.
(b) Using a union nut wrench, connect the 2 brake tubes to the 2-way.
Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)
NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.
(c) Install the brake tube to the body with 2 new clamps.
(d) Attach the grommet to the body.
(e) Using a union nut wrench, connect the brake tube to the front flexible hose RH while holding the flexible hose with a wrench.
Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)
NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.
(f) Using a union nut wrench, connect the brake tube to the front flexible hose LH while holding the flexible hose with a wrench.
Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)
NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.
(g) Install the clamp with the bolt.
Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
5. INSTALL CHECK VALVE GROMMET
(a) Install a new check valve grommet to the brake booster assembly.
6. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Install the vacuum check valve assembly to the brake booster assembly.
7. CONNECT VACUUM HOSE
(a) Connect the vacuum hose with the clip.
8. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
(a) Install the outer cowl top panel sub-assembly with the 9 bolts.
(b) Connect the connector.
9. INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY
Installation
10. CONNECT BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation
11. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY
Installation
12. INSTALL BRAKE ACTUATOR ASSEMBLY
Installation
13. BLEED BRAKE SYSTEM Service and Repair
14. BLEED CLUTCH LINE Procedures
15. INSTALL CENTER COWL TOP VENTILATOR LOUVER Service and Repair
16. INSTALL FRONT WHEEL Installation
17. CHECK AND ADJUST BRAKE PEDAL HEIGHT
Adjustments