Installation

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: BRAKE ACTUATOR: INSTALLATION

1. INSTALL BRAKE ACTUATOR WITH BRACKET

NOTICE:
When installing a new brake actuator, do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.

(a) Install the actuator with bracket with the 3 nuts.





Torque : 19 Nm (194 kgf-cm, 14 ft-lbf)

NOTICE:
* Tighten the 3 nuts uniformly in alphabetical order.
* Be careful not to damage the brake tubes.
* Do not drop the actuator. If dropped, replace it.

(b) Attach the 2 new clamps to the bracket.

2. CONNECT BRAKE LINES

(a) Set each brake line in the correct position on the brake actuator as shown in the illustration.





HINT
* *1: to front wheel RH
* *2: to front wheel LH
* *3: to rear wheel RH
* *4: to rear wheel LH
* *5: from master cylinder

(b) Using a union nut wrench, tighten each brake line.

Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

NOTICE:
Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Service Precautions.

3. CONNECT CONNECTOR

(a) Connect the connector and push the lock lever downward.





4. BLEED BRAKE SYSTEM

Service and Repair

5. INSTALL AIR CLEANER CASE

Installation

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

7. CHECK BRAKE ACTUATOR ASSEMBLY WITH TECHSTREAM

Testing and Inspection