Installation
HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
1. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Using pliers, grip the claws of the clip and slide the clip to connect the heater water inlet hose.
(b) Using pliers, grip the claws of the clip and slide the clip to connect the heater water outlet hose.
(c) Install the air conditioning unit assembly with the 3 bolts and 2 screws.
HINT
Tighten the bolts and screws to the instrument panel reinforcement in the order shown in the illustration.
Bolt - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Driver seat side:
(1) Using a T40 "TORX" socket wrench, install the instrument panel reinforcement with the 2 "TORX" bolts.
(2) Install the bolt.
(b) Passenger seat side:
(1) Using a 12 mm hexagon wrench, install the instrument panel reinforcement with the 2 collars.
Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)
(2) Using a T40 "TORX" socket wrench, install the 2 "TORX" bolts.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(3) Install the bolt.
(c) Install the 6 caps.
Text in Illustration
(d) Install the instrument panel reinforcement with the 3 bolts and nut.
(A) - Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)
Nut - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
(e) Install the bolt and cap.
(f) Connect each connector and engage each clamp.
(g) Install the 2 earth wires with the 2 bolts.
Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)
(h) Install the 2 junction blocks with the 2 bolts and 3 nuts.
Bolt - Torque : 13 Nm (127 kgf-cm, 9 ft-lbf)
Nut - Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)
3. INSTALL ID CODE BOX (IMMOBILISER CODE ECU) Installation
4. INSTALL DCM (TELEMATICS TRANSCEIVER) WITH BRACKET (w/ Manual (SOS) Switch) Installation
5. INSTALL DISTANCE CONTROL ECU Installation
6. INSTALL SKID CONTROL BUZZER ASSEMBLY Installation
7. INSTALL CLEARANCE WARNING BUZZER Installation
8. INSTALL MULTI-MEDIA INTERFACE ECU WITH BRACKET Installation
9. INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY
(a) Attach the 4 claws to install the lower defroster nozzle assembly.
10. INSTALL STEERING POST ASSEMBLY Installation
11. INSTALL BRAKE PEDAL RETURN SPRING Installation
12. INSTALL NO. 1 AIR DUCT Installation
13. CONNECT STEERING SLIDING YOKE SUB-ASSEMBLY Installation
14. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY Installation
15. CONNECT NO. 2 INSTRUMENT PANEL WIRE Installation
16. INSTALL NO. 1 CONSOLE BOX DUCT Installation
17. INSTALL NO. 2 CONSOLE BOX DUCT (for Manual Transmission) Installation
18. INSTALL NO. 2 CONSOLE BOX DUCT (for Automatic Transmission) Installation
19. INSTALL FRONT NO. 4 SPEAKER ASSEMBLY (w/ Front Center Speaker) Installation
20. INSTALL NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation
21. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY Installation
22. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY Installation
23. INSTALL FRONT PILLAR GARNISH LH Installation
24. INSTALL FRONT PILLAR GARNISH RH
HINT
Use the same procedure for the RH side and LH side Installation.
25. INSTALL POWER SOURCE CONTROL ECU Installation
26. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
27. INSTALL FRONT PASSENGER SIDE KNEE AIRBAG ASSEMBLY Installation
28. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation
29. INSTALL INSTRUMENT SIDE PANEL RH Installation
30. INSTALL FRONT DOOR OPENING TRIM COVER RH
HINT
Use the same procedure for the RH side and LH side Installation.
31. INSTALL DOOR SCUFF PLATE ASSEMBLY RH
HINT
Use the same procedure for the RH side and LH side Installation.
32. INSTALL COMBINATION METER ASSEMBLY Installation
33. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation
34. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation
35. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
36. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation
37. INSTALL INSTRUMENT SIDE PANEL LH Installation
38. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
39. INSTALL DOOR SCUFF PLATE ASSEMBLY LH Installation
40. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation
41. INSTALL STEERING COLUMN COVER (for Upper Side) Installation
42. INSTALL STEERING COLUMN COVER (for Lower Side) Installation
43. ADJUST SPIRAL CABLE Installation
44. INSTALL STEERING WHEEL ASSEMBLY Installation
45. INSTALL STEERING PAD Installation
46. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation
47. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation
48. INSTALL INTEGRATION CONTROL PANEL WITH RADIO RECEIVER ASSEMBLY (w/o Multi-display) Installation
49. INSTALL DISPLAY AND NAVIGATION MODULE DISPLAY WITH RADIO RECEIVER ASSEMBLY (w/ Multi-display) Installation
50. INSTALL CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL Installation
51. INSTALL NO. 3 INSTRUMENT PANEL REGISTER ASSEMBLY Installation
52. INSTALL CONSOLE BOX Installation
53. INSTALL CONSOLE BOX REGISTER ASSEMBLY (w/o Ashtray) Installation
54. INSTALL CONSOLE BOX REGISTER ASSEMBLY (w/ Ashtray) Installation
55. INSTALL REAR ASH RECEPTACLE ASSEMBLY (w/ Ashtray) Installation
56. INSTALL INSTRUMENT PANEL COIN BOX (w/o Ashtray) Installation
57. INSTALL FRONT ASH RECEPTACLE BOX SUB-ASSEMBLY (w/ Ashtray) Installation
58. INSTALL CONSOLE PANEL SUB-ASSEMBLY (for Automatic Transmission) Installation
59. INSTALL UPPER NO. 2 CONSOLE PANEL GARNISH (for Automatic Transmission) Installation
60. INSTALL UPPER NO. 1 CONSOLE PANEL GARNISH (for Automatic Transmission) Installation
61. INSTALL FRONT CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission) Installation
62. INSTALL REAR CONSOLE PANEL SUB-ASSEMBLY (for Manual Transmission) Installation
63. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transmission) Installation
64. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transmission) Installation
65. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation
66. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
67. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
68. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
69. INSTALL FRONT WIPER ARM HEAD CAP Installation
70. INSTALL FRONT OUTER BODY PILLAR ASSEMBLY LH Installation
71. INSTALL ROOF DRIP SIDE FINISH MOULDING LH Installation
72. INSTALL FRONT OUTER BODY PILLAR ASSEMBLY RH
HINT
Use the same procedure for the RH side and LH side Installation.
73. INSTALL ROOF DRIP SIDE FINISH MOULDING RH
HINT
Use the same procedure for the RH side and LH side Installation.
74. INSTALL ROOF HEADLINING ASSEMBLY (for Front Side)
HINT
Refer to the procedure from Install Roof Headlining Assembly Installation.
75. INSTALL FRONT UPPER FENDER PROTECTOR LH Installation
76. INSTALL FRONT UPPER FENDER PROTECTOR RH
HINT
Use the same procedure for the RH side and LH side Installation.
77. INSTALL HEATER WATER INLET HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to connect the heater water inlet hose.
78. INSTALL HEATER WATER OUTLET HOSE
HINT
Use the same procedure for the water hose inlet.
79. INSTALL LIQUID TUBE SUB-ASSEMBLY
(a) Remove the vinyl tape attached to the pipe.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the liquid tube sub-assembly.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the liquid tube sub-assembly.
(d) Install the liquid tube sub-assembly to the fitting hole.
80. INSTALL SUCTION PIPE SUB-ASSEMBLY
(a) Remove the vinyl tape attached to the pipe.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring on the suction pipe sub-assembly.
(d) Move the hook connector in the direction indicated by the arrow in the illustration.
(e) Insert the pipe joints into the fitting holes securely and tighten the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
81. ADD ENGINE COOLANT (for 2GR-FSE) Service and Repair
82. ADD ENGINE COOLANT (for 4GR-FSE) Service and Repair
83. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
84. CHARGE WITH REFRIGERANT Service and Repair
85. WARM UP ENGINE Service and Repair
86. INSPECT FOR REFRIGERANT LEAK Service and Repair
87. INSPECT STEERING PAD Installation
88. INSPECT SRS WARNING LIGHT
Diagnosis System
89. INSPECT FOR COOLANT LEAK (for 2GR-FSE) Testing and Inspection
90. INSPECT FOR COOLANT LEAK (for 4GR-FSE) Testing and Inspection
91. INSTALL ENGINE ROOM SIDE COVER LH Installation
92. INSTALL ENGINE ROOM SIDE COVER RH Installation
93. INSTALL INLET NO. 1 AIR CLEANER (for 2GR-FSE) Installation
94. INSTALL INLET NO. 1 AIR CLEANER (for 4GR-FSE) Installation
95. INSTALL COOL AIR INTAKE DUCT SEAL Installation
96. INSTALL V-BANK COVER SUB-ASSEMBLY (for 2GR-FSE) Installation
97. INSTALL V-BANK COVER SUB-ASSEMBLY (for 4GR-FSE) Installation