FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Radiator and Coolant Fan Overview






Radiator and Coolant Fan Overview

Danger of personal injury due to the coolant fan turning on by itself.

Disconnect the connectors before working near the fan shroud.

Radiator, Front Charge Air Cooling Circuit Radiator, Fan Shroud and Radiator Fan - Version 1






1 Bolt

4.5 Nm

2 Fan Shroud

Removing and installing together with the radiator, refer to => [ Radiator and Fan Shroud ] Radiator and Fan Shroud

A5, refer to => [ Fan Shroud ] Fan Shroud

3 Coolant Fan (V7)

With coolant fan control module (J293)

Removing and installing, refer to => [ Coolant Fan (V7) and Coolant Fan 2 (V177), Version 1 ] Coolant Fan (V7) and Coolant Fan 2 (V177), Version 1

4 Coolant Hose

Lift the retaining clamp to remove

5 O-ring

Replace

6 Rubber Buffer

7 Radiator Bracket

8 Coolant Hose

Lift the retaining clamp to remove

9 O-ring

Replace

10 O-ring

Replace

11 Coolant Hose

Lift the retaining clamp to remove

12 Coolant Hose

Lift the retaining clamp to remove

13 O-ring

Replace

14 Retaining Pin

Disengage and remove using screwdriver

15 Rubber Bushing

For radiator

16 Radiator

Removing and installing with the fan shroud, refer to => [ Radiator and Fan Shroud ] Radiator and Fan Shroud

Change coolant after replacing

17 Coolant Hose

18 Bolt

4.5 Nm

19 Front Charge Air Cooling Circuit Radiator

Removing and installing, refer to => [ Front Charge Air Cooling Circuit Radiator ] Front Charge Air Cooling Circuit Radiator

20 Coolant Hose

21 Rubber Bushing

For radiator

22 Bolt

5 Nm

23 Bolt

4.5 Nm

24 Radiator Fan 2 (V177)

Removing and installing, refer to => [ Coolant Fan (V7) and Coolant Fan 2 (V177), Version 1 ] Coolant Fan (V7) and Coolant Fan 2 (V177), Version 1

Fan Shroud and Radiator Fan - Version 2






1 Coolant Fan (V7)

With coolant fan control module (J293)

Removing and installing, refer to => [ Coolant Fan (V7) and Coolant Fan 2 (V177), Version 1 ] Coolant Fan (V7) and Coolant Fan 2 (V177), Version 1

2 Radiator Fan 2 (V177)

With coolant fan control module 2 (J671)

Removing and installing, refer to => [ Coolant Fan (V7) and Coolant Fan 2 (V177), Version 1 ] Coolant Fan (V7) and Coolant Fan 2 (V177), Version 1

3 Fan Shroud

Removing and installing, refer to => [ Fan Shroud ] Fan Shroud

4 Bolt

3.5 Nm

5 Fan Wheel

The bolt must lock into the hole.

6 Bolt

5 Nm

7 Fan Wheel

The bolt must lock into the hole.

8 Bolt

5 Nm

9 Bolt

3.5 Nm

Left Charge Air Cooling Circuit Radiator






1 Air Guide

2 Left Charge Air Cooling Circuit Radiator

Removing and installing, refer to => [ Left Charge Air Cooling Circuit Radiator ] Left Charge Air Cooling Circuit Radiator

3 Coolant Hoses

4 Nut

9 Nm

5 Bracket

6 Nut

9 Nm

7 Rubber Bushing

For radiator

8 Nut

9 Nm

9 Coolant Hose

10 Bracket

11 Bracket

12 Charge Air Coolant Pump (V188)

Removing and installing, refer to => [ Charge Air Cooling Pump (V188) ] Service and Repair

13 Coolant Hose

14 Rubber Bushing

For radiator

Connect the Coolant Hose to the Coupling





- Remove the old O-ring - 2 - in the coolant hose - 3 -.

- Coat the new O-ring with coolant and install it in the coolant hose.

- Press the coolant hose onto the connection - 1 - until it engages audibly.

- Press the coolant hose on again and pull to make sure the connection is engaged correctly.