Front Charge Air Cooling Circuit Radiator

Front Charge Air Cooling Circuit Radiator

Special tools, testers and auxiliary items required

• Hose Clamps Up to 25 mm Dia. (3094)

• Drip Tray for VAS 6100 (VAS 6208)

Removing






- Remove the lock carrier cover - 4 -.

- Remove the bolts - arrows -.






- Remove the air duct - 1 - from the air filter housing intermediate flange - 2 -.

- Remove the bumper cover end plate.






- Remove the left and right air intake grille - 1 -.






• The bumper is not shown in the following illustrations.






- Release the retaining tabs - A arrows - and tilt the left and right air ducts - 1 - toward the center of the vehicle - arrow B -.

- Place the (VAS 6208) under the front charge air cooling circuit radiator.

Vehicles with Version 2 Front Charge Air Cooling Circuit Radiator






- Disconnect and remove the coolant hoses and (3094) , to do this, loosen the hose clamps - arrows -.

Vehicles with Version 1 Front Charge Air Cooling Circuit Radiator






- Disconnect and remove the coolant hose and (3094) , to do this, loosen the hose clamps - arrows -.

- Remove the bolt - 1 -.

- Open the clamp - 1 -. Then remove both the coolant hose and the (3094)






All Vehicles

- Press the catch downward - arrow A - and move the front charge air cooling circuit radiator in direction of - arrow B -.

- Remove the front charge air cooling circuit radiator from the radiator - arrows A - and move it in direction of - arrow B -.






- Remove the front charge air cooling circuit radiator downward from the right side - arrow C -.

Installing

Install in reverse order of removal. Note the following:

• Tightening specification, refer to => [ Radiator and Coolant Fan Overview ] Radiator and Coolant Fan Overview.

• Secure all hose connections with hose clamps of the same type as those equipped by the factory, refer to the Parts Catalog.

- Install the bumper cover end panel.

- Install the air duct on the air filter housing intermediate flange.

- Install the lock carrier cover.

- Fill with coolant => [ Filling ] Service and Repair.

• All of the coolant must be changed if the radiator was replaced.