FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Overhaul






Air Distributor Housing, Evaporator Housing, Evaporator






1 Lower Section Of Evaporator Housing

Removing and installing, refer to => [ Evaporator Housing ] Evaporator Housing.

2 Refrigerant Pipe To The Evaporator

Original equipment as single unit with evaporator. To be replaced individually in case of repair; repair kit, refer to Electronic Parts Catalog (ETKA).

Removing and installing, refer to => [ Evaporator, A/C Unit Installed ] Service and Repair.

3 Retaining Plate

From the evaporator repair kit.

For fastening the refrigerant pipes to the evaporator.

4 Screw

5 Nm

From the evaporator repair kit.

5 Refrigerant Pipe To The Evaporator

Original equipment as single unit with evaporator. To be replaced individually in case of repair; repair kit, refer to Electronic Parts Catalog (ETKA).

Removing and installing, refer to => [ Evaporator, A/C Unit Installed ] Service and Repair.

6 O-ring Seal

Replace; for the correct version refer to the Electronic Parts Catalog.

Lubricate lightly with refrigerant oil before installing.

7 Grommet

With a support ring for sealing the opening for the refrigerant lines through the plenum chamber bulkhead.

Removing and installing, refer to => [ Refrigerant Line Grommet ] Refrigerant Line Grommet.

8 Retaining Plate

For securing the refrigerant line and fastening the expansion valve.

9 Expansion Valve

Overview, refer to => [ Refrigerant Lines, Condenser, Expansion Valve, A/C Compressor Overview ] Refrigerant Lines, Condenser, Expansion Valve, A/C Compressor Overview.

10 Screw

Tightening specifications => [ (Item 13) Screw ] Refrigerant Lines, Condenser, Expansion Valve, A/C Compressor Overview.

11 Support Ring

Increases the pressure of the grommet on the plenum chamber bulkhead.

12 O-ring Seal

Replace; for the correct version refer to the Electronic Parts Catalog.

Lubricate lightly with refrigerant oil before installing.

13 O-ring Seal

Replace; for the correct version refer to the Electronic Parts Catalog.

Lubricate lightly with refrigerant oil before installing.

14 Cover

For the refrigerant pipes to the evaporator.

Different versions, refer to Electronic Parts Catalog.

15 Screw

2 Nm

Quantity 4

16 Screw

2 Nm

Quantity 2

17 Upper Section Of Evaporator Housing

Removing and installing, refer to => [ Evaporator Housing ] Evaporator Housing.

18 Screw

2 Nm

Quantity: 2

19 Cover

For evaporator.

Original equipment as single unit with evaporator housing lower section. To be replaced individually in case of repair; repair kit, refer to Electronic Parts Catalog (ETKA).

Glued into the evaporator housing during installation of the replacement evaporator.

Removing and installing, refer to => [ Evaporator, A/C Unit Installed ] Service and Repair.

20 Evaporator

Original equipment as single unit with refrigerant pipes. To be replaced individually in case of repair; repair kit, refer to Electronic Parts Catalog (ETKA).

Check foam seals for damage and proper adhesion.

Removing and installing, refer to => [ Evaporator, A/C Unit Installed ] Service and Repair.

If the evaporator is not available as a single part, the evaporator must be replaced with the evaporator housing. Remove and install the evaporator housing, refer to => [ Evaporator Housing ] Evaporator Housing.

21 O-ring Seal

Replace; for the correct version refer to the Electronic Parts Catalog.

Lubricate lightly with refrigerant oil before installing.

22 Air Distribution Housing

Different versions. Refer to Electronic Parts Catalog (ETKA).

Basic version

Doors, separating walls, and operating lever, refer to => [ Basic Version - Doors, Separating Walls, and Control Lever of Air Distributor Housing ] Basic Version - Doors, Separating Walls, and Control Lever of Air Distributor Housing.

Comfort version

Doors, separating walls, and operating lever. refer to => [ Comfort Version - Doors, Separating Walls, and Control Lever of the Air Distributor Housing ] Comfort Version - Doors, Separating Walls, and Control Lever of the Air Distributor Housing.