FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Drive Axle With Intermediate Shaft, Bolted Inner Joint






Drive Axle with Intermediate Shaft, Bolted Inner Joint

Special tools, testers and auxiliary items required

Vehicle Diagnostic, Testing and Information System (VAS 5051B)

Removing

- Remove the noise insulation.

- Loosen wheel side drive axle threaded connection.

Refer to => [ Drive Axle Hex Bolt Connection, Loosening and Tightening ] Description and Operation

Refer to => [ Drive Axle Twelve-Point Bolt with Ribs, Loosening and Tightening ] Drive Axle Twelve-Point Bolt With Ribs, Loosening and Tightening

Refer to => [ Drive Axle Twelve-Point Bolt without Ribs, Loosening and Tightening ] Drive Axle Twelve-Point Bolt Without Ribs, Loosening and Tightening

- Remove the wheel.

- Remove the drive axle from the intermediate shaft flange.

- Remove the hex nuts - arrows - on the ball joint.






- Remove the nut from the vehicle level sensor linkage, if applicable.

- Disengage the transverse link from the ball joint.

- Tip the suspension strut outward while pressing drive shaft out of wheel bearing unit with a brass drive (possibly tapping lightly)

- Remove drive axle.

Installing

Install in reverse order of removal.

- Lightly coat the splines on the outer joint with assembly paste before installing the outer joint into the wheel hub. Allocation, refer to the Electronic Parts Catalog (ETKA).

Tightening specifications, refer to => [ Wheel Bearing Housing and Wheel Bearing Unit Overview ] Service and Repair.

Tightening specifications, refer to => [ Subframe, Diagonal Brace, Ball Joint, Stabilizer Bar, Transverse Link, Bracket and Vehicle Level Sensor Overview ] Subframe, Diagonal Brace, Ball Joint, Stabilizer Bar, Transverse Link, Bracket and Vehicle Level Sensor Overview.

Tightening specifications, refer to => [ 100 mm Inner CV Joint ] 100 mm Inner CV Joint.

- Tighten wheel side drive axle threaded connection.

Refer to => [ Drive Axle Hex Bolt Connection, Loosening and Tightening ] Description and Operation

Refer to => [ Drive Axle Twelve-Point Bolt with Ribs, Loosening and Tightening ] Drive Axle Twelve-Point Bolt With Ribs, Loosening and Tightening

Refer to => [ Drive Axle Twelve-Point Bolt without Ribs, Loosening and Tightening ] Drive Axle Twelve-Point Bolt Without Ribs, Loosening and Tightening

- Perform a headlamp basic setting using the (VAS 5051B) if the vehicle has automatic headlamp range control.

- On vehicles with electronically-controlled damping (Audi magnetic ride), reprogram the control position using the (VAS 5051B).