FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Mounting Bracket






Mounting Bracket

Special tools, testers and auxiliary items required

Hose Clamps Up to 25 mm Dia. (3094)

Hose Clamp Pliers (VAS 6340)

Removing


Observe procedures for disconnecting battery.

- Move driver seat toward the rear.

- With ignition switched off, disconnect Battery Ground (GND) cable - arrow -.






- Remove battery.

Vehicles with an air filter housing in front of the battery

- Remove the entire air filter housing.






Continued for All Vehicles

- Remove the battery carrier - arrows -.






While performing the following work, make sure that no brake fluid comes into contact with longitudinal member or with transmission. If this happens, these areas must be cleaned thoroughly.

- Clamp off the clutch master cylinder supply hose with a (3094).






- Loosen the spring clamp - 3 - using (VAS 6340) and remove the clutch master cylinder supply hose.






- Open the clip - 2 - with a screwdriver and remove either the hose/line assembly - 1 - or the plastic hose from the clutch master cylinder.

- Remove the clutch position sensor (G476) from the clutch master cylinder - arrow - and disconnect the connector - 4 -.

- Remove the driver side storage compartment.






- Remove bolt - arrow A - and remove left front footwell vent - 1 -.

- Unclip wiring guide behind footwell vent - 1 - and lay aside.

- Remove the crash brace - 2 - (if equipped) - depending on the design, it is attached by one or two bolts - arrows B -.

When performing work in the footwell, place rags on the carpet to protect it from possible brake fluid spills.

- Remove nuts - 2 -.






- Remove mounting bracket - 1 -.

Installing

Tightening specification. Refer to => [ Pedal Assembly and Clutch Master Cylinder Overview ] Pedal Assembly and Clutch Master Cylinder Overview.

Install in reverse order, paying attention to the following:

Replace self-locking nuts.

Secure all hose connections with hose clamps of the same type as those equipped by the factory, refer to the Parts Catalog.

- Insert mounting bracket - 1 - and tighten nuts - 2 -.

- Install the either the hose/line assembly of the plastic hose. Refer to => [ Hose/Line Assembly or Plastic Hose ] Service and Repair.

- Bleed the clutch system. Refer to => [ Clutch System, Bleeding ] Service and Repair.

- Install the crash brace, if equipped. Refer to => [ Crash Brace - Tightening Specification ] Pedal Assembly and Clutch Master Cylinder Overview.

- Install the left front footwell vent.

- Install the driver side storage compartment.

- Install the battery tray and the battery.

- Install the air filter housing.