FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

With A Direct Shift Gearbox (DSG(R))






Coolant Hose Connection Diagram






1 Radiator, Charge Air Cooler Circuit

Removing and installing, refer to => [ Radiator, for Charged Air Cooler Circuit ] Radiator, for Charged Air Cooler Circuit.

Change the coolant after replacing.

2 Radiator

Removing and installing, refer to => [ Radiator ] Radiator.

Change the coolant after replacing.

3 Charge Air Coolant Pump (V188)

Overview, refer to => [ Coolant Pipes Overview ] Coolant Pipes Overview.

Removing and installing, refer to => [ Charge Air Cooling Pump V188 ] Charge Air Cooling Pump V188.

4 4/2-Way Valve with Thermostat

Removing and installing, refer to => [ 4/2-Way Valve with Coolant Thermostat ] 4/2-Way Valve with Coolant Thermostat.

With the thermostat and engine coolant temperature sensor on radiator outlet.

Thermostat removing and installing. Refer to => [ Coolant Thermostat ] Coolant Thermostat.

Engine coolant temperature sensor on radiator removing and installing. Refer to => [ Engine Coolant Temperature Sensor on Radiator Outlet G83 ] Engine Coolant Temperature Sensor on Radiator Outlet G83.

5 Coolant Pump

Removing and installing, refer to => [ Coolant Pump ] Coolant Pump.

6 Charge Air Cooler

Water cooled.

Removing and installing, refer to => [ Charge Air Cooler ] Charge Air Cooler.

7 Cylinder Head and Cylinder Block

Change the coolant after replacing.

8 Engine Oil Cooler

Removing and installing, refer to => [ Engine Oil Cooler ] Engine Oil Cooler.

9 Exhaust Gas Recirculation (EGR) Cooler

Change the coolant after replacing.

Removing and installing, refer to => [ Exhaust Gas Recirculation Cooler ] Service and Repair.

10 Coolant Expansion Tank

With sealing cap.

Checking the pressure relief valve in the cap. Refer to => [ Cooling System, Checking for Leaks ] Testing and Inspection.

11 Heater Core

Change the coolant after replacing.

12 Transmission Oil Cooler

For the Direct Shift Gearbox (DSG(R)).

Change the coolant after replacing.

13 Engine Preheating Element (Z97)

Overview, refer to => [ Engine Preheater Overview ] Engine Preheater Overview.

Removing and installing, refer to => [ Engine Preheating Element Z97 ] Engine Preheating Element Z97.