Roof Insulation/Reinforcements, Removing and Installing, Passat from MY 2006, Passat CC from MY 2009 and CC from MY 2010
Roof Insulation/Reinforcements, Removing and Installing, Passat from MY 2006, Passat CC from MY 2009 and CC from MY 2010
• An exemplary Passat from MY 2006 without a sunroof is shown in the following description.
Removing
Passat from MY 2006
- Disconnect the battery.
- Remove the front and rear interior and reading lamps in the headliner => Electrical Equipment.
- Remove storage compartment with console in headliner => [ Storage Compartment with Console in Headliner ] Storage Compartment with Console in Headliner
- Remove upper trim on A-pillars => [ A-Pillar Upper Trim, Passat from MY 2006 and Passat Wagon from MY 2006 ] A-Pillar Upper Trim, Passat from MY 2006 and Passat Wagon from MY 2006
- Remove sun visors.
• basic => [ Basic Sun Visors, Passat from MY 2006 and Passat Wagon from MY 2006 ] Basic Sun Visors, Passat from MY 2006 and Passat Wagon from MY 2006
• double => [ Double Sun Visors, Passat from MY 2006 and Passat Wagon from MY 2006 ] Double Sun Visors, Passat from MY 2006 and Passat Wagon from MY 2006
- Remove roof grab handle => [ Roof Grab Handles ] Service and Repair
- Remove upper B-pillar trim => [ B-Pillar Upper Trim, Passat from MY 2006 and Passat Wagon from MY 2006 ]
- Remove the C pillar trim, Passat from MY 2006:
• Vehicles without sun shade => [ C-Pillar Trim Panel, Vehicles without Sun Shade, Passat from MY 2006 ] C-Pillar Trim Panel, Vehicles without Sun Shade, Passat from MY 2006
• Vehicles with sun shade => [ C-Pillar Trim Panel, Vehicles with Sun Shade, Passat from MY 2006 ] C-Pillar Trim Panel, Vehicles with Sun Shade, Passat from MY 2006
- Remove the roof end strip, Passat from MY 2006, refer to => [ Roof End Strip, Passat from MY 2006 ] Roof End Strip, Passat from MY 2006
Vehicles in which an interior rearview mirror with rain sensor is installed:
- Remove the side cover caps from the interior rearview mirror => [ Interior Rearview Mirror with Rain Sensor ] Interior Rearview Mirror with Rain Sensor
- Remove the headliner, Passat from MY 2006, refer to => [ Headliner, Removing and Installing, Passat from MY 2006 ] Headliner, Removing and Installing, Passat from MY 2006.
Passat CC from MY 2009 and CC from MY 2010
- If equipped, open the Panorama sunroof.
- Switch off the ignition.
- Remove the front interior and reading lights.
- Remove the roof grab handles on vehicles without Panorama sunroof => [ Roof Grab Handles ] Service and Repair
- Remove upper trim on A-pillars => [ A-Pillar Upper Trim for Passat CC from 2009 and CC from 2010 ] A-Pillar Upper Trim for Passat CC from 2009 and CC from 2010
- Remove the upper B-pillar trim from the brackets => [ Upper B-Pillar trim, Tightening and Loosening from Mount for Passat CC from 2009 and CC from 2010 ] Upper B-Pillar trim, Tightening and Loosening from Mount for Passat CC from 2009 and CC from 2010.
- Remove visors => [ Basic Sun Visors, Passat from MY 2006 and Passat Wagon from MY 2006 ] Basic Sun Visors, Passat from MY 2006 and Passat Wagon from MY 2006.
- Remove the C-pillar trim:
• Vehicles not equipped with a sun shade => [ C-Pillar Trim, Vehicles without Sun Shade, Passat CC from MY 2009 and CC from MY 2010 ] C-Pillar Trim, Vehicles without Sun Shade, Passat CC from MY 2009 and CC from MY 2010
• Vehicles equipped with a sun shade => [ C-Pillar Trim, Vehicles with Sun Shade, Passat CC from MY 2009 and CC from MY 2010 ] C-Pillar Trim, Vehicles with Sun Shade, Passat CC from MY 2009 and CC from MY 2010
- Lower the headliner, Passat CC from MY 2009 and CC from MY 2010, refer to => [ Headliner, Lowering and Installing, Passat CC from MY 2009 and CC from MY 2010 ] Headliner, Lowering and Installing, Passat CC from MY 2009 and CC from MY 2010.
- Cut roof insulation/reinforcements - 1 - in direction of travel in strips approx. 6 cm wide - 2 - using a carpet knife.
- Pull off strips - 2 - from roof.
- Cut back the adhesive residue - 3 - using the electric cutter (V.A.G 1561 A) and the cutting blade (V.A.G 1561/20) - 4 -.
Installing
• Processing instructions of adhesive must be observed when installing roof insulation/reinforcements.
- Apply adhesive D 190 MKD A3 on to insulation/reinforcements using cartridge gun (V.A.G 1628).
- - a - = 67 +/- 2 mm.
- - b - = 34 +/- 5 mm
- - c - = 23 +/- 5 mm
- Transport roof insulation/reinforcements into vehicle and press on to roof over the entire surface.
