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Installation





WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS: INSTALLATION

1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER

(a) Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.

NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration.

HINT
Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

Standard dimension:









2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER

(a) Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.





HINT
Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

3. INSTALL BACK WINDOW MOULDING

(a) Using a brush or sponge, coat the application area of moulding with Primer G.





NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install a new moulding, as shown in the illustration.

NOTICE:
Align the joint of the new moulding with the ceramic notch.

4. INSTALL BACK WINDOW GLASS ASSEMBLY

(a) Position the back window glass assembly.





(1) Using a suction cup, place the back window glass in the correct position.

(2) Check that the whole contact surface of the back window glass rim is perfectly even.

(3) Align the matchmarks on the back window glass and vehicle body.

NOTICE:
Check that the back window glass stoppers are attached to the vehicle body correctly.

(4) Remove the back window glass assembly.

(b) Using a brush, coat the installation surface on the vehicle body with Primer M.





NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer M for later use.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(c) Using a brush or sponge, coat the application area of adhesive with Primer G.

NOTICE:
* Do not apply too much primer.
* Allow the primer coating to dry for 3 minutes or more.
* Do not keep any of the opened Primer G for later use.

HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Standard dimension:









(d) Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).

(1) Cut off the tip of the cartridge nozzle, as shown in the illustration.

HINT
After cutting off the tip, use all adhesive within the time described in the table below.

Usage time frame:





(2) Load the sealer gun with cartridge.

(3) Apply adhesive to the back window glass, as shown in the illustration.

Standard dimension:









(e) Install the back window glass assembly.





(1) Using a suction cup, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.

NOTICE:
* Check that the back window glass stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and back window glass.

(2) Lightly press the front surface of the back window glass to ensure a close fit.

HINT
Press the glass with force of 98 N (10 kgf, 22 lb) or more.

(3) Hold the back window glass using protective tape until applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle for the time described in the table below.

Minimum time:





(f) Connect the connectors.





(g) Connect the connector.





5. CHECK FOR LEAKS AND REPAIR

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

6. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof) Installation

7. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof) Installation

8. INSTALL SUNSHADE TRIM HOLDER (w/ Rear Sunshade) Installation

9. INSTALL SPOT LIGHT ASSEMBLY (w/ Sliding Roof) Installation

10. INSTALL REAR ASSIST GRIP SUB-ASSEMBLY Installation

11. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation

12. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (for Reclining Seat Type) Installation

13. INSTALL REAR SEAT SHOULDER BELT HOLE COVER Installation

14. INSTALL REAR SEAT SHOULDER BELT COVER Installation

15. CONNECT REAR SEAT OUTER BELT ASSEMBLY (for LH Side) Installation

16. CONNECT REAR SEAT OUTER BELT ASSEMBLY (for RH Side) Installation

17. CONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH (for TMC Made) Installation

18. CONNECT REAR SEAT INNER WITH CENTER BELT ASSEMBLY LH (for TMMK Made) Installation

19. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB-ASSEMBLY LH Installation

20. INSTALL ROOF SIDE INNER GARNISH LH Installation

21. INSTALL ROOF SIDE INNER GARNISH RH Installation

22. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY LH (for Reclining Seat Type) Reassembly

23. INSTALL RECLINING REMOTE CONTROL LEVER SUB-ASSEMBLY RH (for Reclining Seat Type)

24. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH Installation

25. INSTALL REAR DOOR SCUFF PLATE LH Installation

26. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH Installation

27. INSTALL REAR DOOR SCUFF PLATE RH Installation

28. INSTALL CENTER SEAT BACK ASSEMBLY (for Reclining Seat Type) Installation

29. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Reclining Seat Type) Installation

30. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Reclining Seat Type) Installation

31. INSTALL REAR SEAT BACK COVER (for Reclining Seat Type)

32. INSTALL REAR SIDE SEAT BACK ASSEMBLY LH (for Fold Down Seat Type) Installation

33. INSTALL REAR SIDE SEAT BACK ASSEMBLY RH (for Fold Down Seat Type)

34. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY LH (for Fold Down Seat Type) Installation

35. INSTALL SEPARATE TYPE REAR SEAT BACK ASSEMBLY RH (for Fold Down Seat Type) Installation

36. INSTALL REAR SEAT BACK ASSEMBLY (for Fixed Seat Type) Installation

37. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY

38. INSTALL REAR SEAT HEADREST ASSEMBLY

39. INSTALL REAR SEAT CUSHION ASSEMBLY

40. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

41. INSPECT SRS WARNING LIGHT

* for TMC Made: Diagnosis System

* except TMC Made: Diagnosis System
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