FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





2AR-FE ENGINE MECHANICAL: ENGINE UNIT: INSTALLATION

1. INSTALL IGNITION COIL ASSEMBLY Installation

2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY Installation

3. INSTALL ENGINE COOLANT TEMPERATURE SENSOR Installation

4. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY Installation

5. INSTALL KNOCK CONTROL SENSOR Installation

6. INSTALL SENSOR WIRE

(a) Install the sensor wire with the bolt.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(b) Connect the knock control sensor connector.

7. INSTALL INTAKE MANIFOLD Installation

8. CONNECT NO. 2 VENTILATION HOSE Installation

9. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY (for PZEV) Installation

10. INSTALL VACUUM SWITCHING VALVE ASSEMBLY Installation

11. INSTALL WATER BY-PASS HOSE

(a) Install the No. 1 and No. 2 water by-pass hoses.





12. INSTALL THROTTLE BODY ASSEMBLY Installation

13. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET

(a) Install the bracket with the 4 bolts.





Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

14. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY Installation

15. INSTALL NO. 2 MANIFOLD STAY Installation

16. INSTALL MANIFOLD STAY Installation

17. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Installation

18. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

(a) Apply a light coat of engine oil to a new O-ring.





(b) Install the O-ring to the engine oil level dipstick guide.

(c) Install the engine oil level dipstick guide with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(d) Install the engine oil level dipstick.