Installation

2AR-FE EXHAUST: EXHAUST MANIFOLD: INSTALLATION

1. INSTALL NO. 1 MANIFOLD CONVERTER INSULATOR

(a) Install the No. 1 manifold converter insulator with the 4 bolts.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

2. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

(a) Install the No. 2 exhaust manifold heat insulator with the 2 bolts.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

3. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

(a) Install a new gasket onto the cylinder head.





(b) Temporarily install the exhaust manifold converter sub-assembly with the 5 nuts.





(c) Tighten the 5 nuts in the sequence shown in the illustration.

Torque : 35 Nm (357 kgf-cm, 26 ft-lbf)

4. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

(a) Install the No. 1 exhaust manifold heat insulator with the 4 bolts.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

5. INSTALL NO. 2 MANIFOLD STAY

(a) Install the No. 2 manifold stay with the bolt and nut.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

6. INSTALL MANIFOLD STAY

(a) Install the manifold stay with the bolt and nut.





Torque : 43 Nm (438 kgf-cm, 32 ft-lbf)

7. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) Installation

8. INSTALL FRONT EXHAUST PIPE ASSEMBLY

(a) Install 2 new gaskets to the front exhaust pipe assembly and center exhaust pipe assembly.

(b) Install the front exhaust pipe with the 2 nuts to the exhaust manifold converter sub-assembly.





Torque : 55 Nm (561 kgf-cm, 40 ft-lbf)

(c) Install the front exhaust pipe with the 2 nuts and 2 bolts to the center exhaust pipe assembly.

Torque : 49 Nm (500 kgf-cm, 36 ft-lbf)

(d) Install the bracket with the 2 nuts.

Torque : 33 Nm (337 kgf-cm, 24 ft-lbf)

(e) Install the support bracket with the 2 bolts.





Torque : 33 Nm (337 kgf-cm, 24 ft-lbf)

(f) Connect the connector.





9. INSPECT FOR EXHAUST GAS LEAK

10. INSTALL ENGINE UNDER COVER RH

11. INSTALL ENGINE UNDER COVER LH

12. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH

13. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH