Installation

2AR-FE INTAKE: INTAKE MANIFOLD: INSTALLATION

1. INSTALL WIRING HARNESS CLAMP BRACKET

(a) Install the wiring harness clamp bracket with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

2. INSTALL CHECK VALVE

(a) Connect the 2 vacuum hoses to the intake manifold to install the check valve.

(b) Check that the check valve is installed as shown in the illustration.

3. INSTALL INTAKE MANIFOLD

(a) Close the tumble control valves.

NOTICE:
The tumble control valves may be damaged if they are not closed before installing the intake manifold.

HINT
Connect the battery to the terminals of the actuator to operate the motor and close the valves Intake System.

(b) Install a new gasket to the intake manifold.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(d) Connect the intake air control actuator connector.

(e) Attach the 2 clamps to the intake manifold and bracket.

(f) Install the wire harness with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(g) Install the 2 wire harness brackets with the 2 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(h) Connect the fuel vapor feed hose, 3 connectors and 8 clamps.

4. INSTALL NO. 1 VACUUM SWITCHING VALVE ASSEMBLY (for PZEV) Installation

5. INSTALL UNION TO CONNECTOR TUBE HOSE

(a) Install the union to connector tube hose to the intake manifold.

6. CONNECT NO. 2 VENTILATION HOSE

(a) Connect the No. 2 ventilation hose to the intake manifold.

7. INSTALL VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

(a) Install the vacuum switching valve with the bolt.

Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

(b) Connect the 2 vacuum hoses, connector and clamp.

8. INSTALL THROTTLE BODY ASSEMBLY

9. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

(a) Install the fuel delivery pipe sub-assembly Installation.

10. ADD ENGINE COOLANT Testing and Inspection

11. INSPECT FOR COOLANT LEAK Testing and Inspection