FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.
Home >> Scion >> 2009 >> xB L4-2.4L (2AZ-FE) >> Repair and Diagnosis >> Transmission and Drivetrain >> Manual Transmission/Transaxle >> Service and Repair >> Removal and Replacement >> Installation

Installation








E351 MANUAL TRANSAXLE: MANUAL TRANSAXLE ASSEMBLY: INSTALLATION

INSTALLATION





1. INSTALL MANUAL TRANSAXLE ASSEMBLY
(a) Install the manual transaxle with the 10 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf) for bolt A
Torque: 46 Nm (469 kgf-cm, 34 ft-lbf) for bolt B
Torque: 44 Nm (449 kgf-cm, 33 ft-lbf) for bolt C





2. INSTALL ENGINE MOUNTING BRACKET LH
(a) Install the engine mounting bracket LH with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf)





3. INSTALL ENGINE MOUNTING INSULATOR LH
(a) Install the 4 bolts.
Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)
(b) Install the engine mounting insulator LH with the bolt and nut.
Torque: 56 Nm (571 kgf-cm, 41 ft-lbf)





4. INSTALL REAR ENGINE MOUNTING BRACKET
(a) Install the rear engine mounting bracket with the 3 bolts.
Torque: 45 Nm (459 kgf-cm, 33 ft-lbf)





5. INSTALL FRONT ENGINE MOUNTING BRACKET
(a) Install the front engine mounting bracket with the 3 bolts.
Torque: 64 Nm (653 kgf-cm, 47 ft-lbf)





6. INSTALL REAR ENGINE MOUNTING INSULATOR
(a) Install the rear engine mounting insulator with the bolt and nut.
Torque: 95 Nm (969 kgf-cm, 70 ft-lbf)
7. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY Installation





8. INSTALL FRONT CROSS MEMBER SUB-ASSEMBLY
(a) Install the 4 bolts and the front cross member with the 4 bolts.
Torque: 96 Nm (979 kgf-cm, 71 ft-lbf)





9. INSTALL FRONT ENGINE MOUNTING INSULATOR
(a) Install the front engine mounting insulator with the bolt and nut.
Torque: 145 Nm (1479 kgf-cm, 107 ft-lbf)
10. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH Installation
11. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH
HINT: Perform the same procedure as for the LH side.

12. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH Installation
13. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH
HINT: Perform the same procedure as for the LH side.

14. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH Installation
15. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH Installation
16. INSTALL FRONT AXLE ASSEMBLY LH Installation
17. INSTALL FRONT AXLE ASSEMBLY RH
HINT: Perform the same procedure as for the LH side.

18. INSTALL FRONT STABILIZER LINK ASSEMBLY LH Installation
19. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT: Perform the same procedure as for the LH side.

20. INSTALL TIE ROD END SUB-ASSEMBLY LH Installation
21. INSTALL TIE ROD END SUB-ASSEMBLY RH
HINT: Perform the same procedure as for the LH side.

22. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH Installation
23. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH
HINT: Perform the same procedure as for the LH side.

24. INSTALL FRONT SPEED SENSOR LH Installation
25. INSTALL FRONT SPEED SENSOR RH
HINT: Perform the same procedure as for the LH side.

26. INSTALL FRONT AXLE HUB NUT LH Installation
27. INSTALL FRONT AXLE HUB NUT RH
HINT: Perform the same procedure as for the LH side.

28. INSTALL STARTER ASSEMBLY Installation
29. CONNECT CONNECTOR
(a) Connect the back-up light switch connector.
30. CONNECT WIRE HARNESS





31. INSTALL CONTROL CABLE BRACKET
(a) Install the control cable bracket with the 3 bolts.
Torque: 17 Nm (173 kgf-cm, 13 ft-lbf)
32. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY





(a) Connect the control cable with the bolt.
Torque: 5.0 Nm (51 kgf-cm, 44 in-lbf)





(b) Connect the 2 cable ends and install the 2 washers and the 2 clips.
(c) Install 2 new clips onto the control cable bracket.





33. CONNECT ACCUMULATOR TO FLEXIBLE HOSE TUBE
(a) Connect the flexible hose tube with the 2 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf) for bolt A
Torque: 12 Nm (122 kgf-cm, 9 ft-lbf) for bolt B
34. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY
Installation
35. INSTALL CLUTCH ACCUMULATOR ASSEMBLY
Installation





36. INSTALL BATTERY CARRIER
(a) Install the battery carrier with the 4 bolts.
Torque: 19 Nm (189 kgf-cm, 14 ft-lbf)
37. INSTALL BATTERY TRAY
38. INSTALL BATTERY
39. INSTALL BATTERY INSULATOR
40. INSTALL BATTERY CLAMP SUB-ASSEMBLY
41. INSTALL AIR CLEANER ASSEMBLY Installation
42. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY Installation
43. INSTALL COWL TOP PANEL OUTER Installation
44. INSTALL WINDSHIELD WIPER MOTOR AND LINK Installation
45. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
46. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
47. INSTALL HOOD TO COWL TOP SEAL Installation
48. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
49. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
50. INSTALL WINDSHIELD WIPER ARM COVER Installation
51. INSTALL HOOD SUB-ASSEMBLY
52. INSPECT HOOD SUB-ASSEMBLY Adjustments
53. ADJUST HOOD SUB-ASSEMBLY Adjustments
54. ADD TRANSAXLE OIL
55. INSPECT AND ADJUST TRANSAXLE OIL Testing and Inspection
56. INSTALL REAR ENGINE UNDER COVER LH
57. INSTALL REAR ENGINE UNDER COVER RH
58. INSTALL NO. 1 ENGINE UNDER COVER
59. INSTALL NO. 2 ENGINE UNDER COVER
60. INSTALL FRONT WHEELS
61. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation
62. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation
63. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
64. INSPECT ABS SPEED SENSOR SIGNAL
Test Mode Procedure
65. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Front Wheel Alignment
66. INSPECT FOR TRANSAXLE OIL LEAK
pro multis Credits:Operation CHARM About Operation CHARM