FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation








BRAKE: BRAKE BOOSTER: INSTALLATION

INSTALLATION





1. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
(a) Install a new grommet onto the brake booster assembly.
(b) Install the vacuum check valve onto the brake booster assembly.
2. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Provisionally install the push rod clevis onto the brake booster assembly.
HINT: Tighten the push rod lock nut when adjusting the brake pedal height.

(b) Install a new gasket onto the brake booster assembly.





(c) Install the brake booster assembly with the 4 nuts in the sequence shown in the illustration.
Torque: 13 Nm (129 kgf-cm, 9 ft-lbf)
NOTICE: Do not damage the brake tubes.





(d) Connect the vacuum hose to the vacuum check valve with the clip.
3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS Installation
4. INSTALL BRAKE ACTUATOR ASSEMBLY Installation
5. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY Installation
6. CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle) Installation
7. INSTALL AIR CLEANER ASSEMBLY Installation
8. INSTALL OUTER COWL TOP PANEL Installation
9. INSTALL FRONT WIPER MOTOR AND LINK Installation
10. INSTALL COWL TOP VENTILATOR LOUVER LH Installation
11. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
12. INSTALL HOOD TO COWL TOP SEAL Installation
13. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
14. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
15. INSTALL WINDSHIELD WIPER ARM COVER Installation
16. FILL RESERVOIR WITH BRAKE FLUID Service and Repair
17. BLEED MASTER CYLINDER Service and Repair
18. BLEED BRAKE LINE Service and Repair
19. BLEED BRAKE ACTUATOR Service and Repair
20. CHECK FLUID LEVEL IN RESERVOIR Service and Repair
21. INSPECT FOR BRAKE FLUID LEAK
22. INSPECT AND ADJUST BRAKE PEDAL Adjustments
23. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY Installation