Installation

BRAKE: BRAKE PEDAL: INSTALLATION

INSTALLATION

1. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad onto the brake pedal.
2. INSTALL BRAKE PEDAL BUSH
(a) Apply lithium soap base glycol grease to the 2 new bushes.
(b) Install the 2 bushes onto the brake pedal.
3. INSTALL BRAKE PEDAL SUB-ASSEMBLY
(a) Install the brake pedal onto the pedal support with the brake pedal shaft and nut.
Torque: 37 Nm (375 kgf-cm, 27 ft-lbf)
4. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY





(a) Install the nut onto the pedal support.





(b) Install the pedal support with the bolt and 4 nuts in the sequence shown in the illustration.
Bolt - Torque: 24 Nm (241 kgf-cm, 17 ft-lbf)
Nut - Torque: 13 Nm (129 kgf-cm, 9 ft-lbf)
5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
(a) Apply lithium soap base glycol grease to the push rod pin.





(b) Install the push rod clevis with the push rod pin and clip.
(c) Install the brake pedal return spring.





6. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
(a) Install a new stop light switch mounting adjuster onto the pedal support.
7. INSTALL STOP LIGHT SWITCH ASSEMBLY





(a) Insert the stop light switch into the adjuster until it just touches the brake pedal.
NOTICE: Do not depress the brake pedal.





(b) Make a quarter turn clockwise to install the stop light switch.
NOTICE: Do not depress the brake pedal.
HINT: The turning torque for installing the stop light switch:

Torque: 1.5 Nm (15 kgf-cm, 13 in-lbf) or less
(c) Check the stop light switch clearance.
Stop light switch clearance:
1.5 to 2.5 mm (0.059 to 0.098 in.)





(d) Engage the 2 harness clamps to the pedal support.
(e) Connect the connector to the stop light switch.
8. INSPECT AND ADJUST BRAKE PEDAL Adjustments
9. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY Installation
10. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY Installation
11. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation
12. INSTALL COMBINATION METER ASSEMBLY Installation
13. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY Installation
14. INSTALL INSTRUMENT CLUSTER FINISH LOWER PANEL Installation
15. INSTALL INSTRUMENT CLUSTER FINISH CENTER PANEL SUB-ASSEMBLY Installation
16. INSTALL FRONT PILLAR GARNISH LH Installation
17. INSTALL FRONT PILLAR GARNISH RH Installation
18. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation
19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation
20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)