Removal And Installation

BRAKE BOOSTER

Removal and Installation












REMOVAL


CAUTION:
- Be careful not to splash brake fluid on painted areas such as body. It may cause paint damage. If brake fluid is splashed on painted surfaces of body, wipe them with cloth immediately and then wash it away with water.
- Be careful not to deform or bend brake tubes while removing and installing brake booster.
- Replace clevis pin if it is damaged.
- Be careful not to damage brake booster stud bolt threads. If brake booster is tilted or inclined during installation, dash panel may damage the threads.
1.Remove vacuum hose from brake booster.
2.Remove master cylinder assembly. Replacement.
3.Remove the battery and battery tray. Removal and Replacement.
4.Remove the instrument lower panel LH. Component Parts.





5.Remove snap pin and clevis pin on the clevis of the brake booster, and disconnect the input rod from the brake pedal.
6.Remove brake pedal nuts on pedal bracket.
7.Remove the cowl top. Service and Repair.
8.Remove between spacer and dash panel nut from dash panel.
9.Remove brake booster and spacer.
10.Remove spacer and gasket from brake booster.

INSTALLATION






1.Loosen lock nut to adjust input rod length (B) to the specified value.
Input rod length (B): Specifications.
2.Install spacer and gasket to brake booster and tighten spacer nut (brake booster side) to the specified torque.

CAUTION:
Be sure to install the gasket between brake booster and dash panel.
3.After adjusting length (B), temporarily tighten lock nut to install brake booster assembly to dash panel.
4.Connect brake pedal to clevis of input rod with the clevis pin and snap pin.
5.Install brake pedal bracket nuts and tighten them to the specified torque.
6.Install master cylinder assembly. Replacement.
7.Install the battery tray and battery. Removal and Replacement.
8.Adjust the height and play of brake pedal. Adjustments.
9.Tighten lock nut of input rod to the specified torque.
10.Install vacuum hose into brake booster. Removal And Installation.
11.Install cowl top. Service and Repair.
12.Install instrument lower panel LH. Component Parts.
13.Bleed the air from the brake hydraulic system. Service and Repair.