FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation





AIR CONDITIONING: AIR CONDITIONING UNIT (for Rear Side): INSTALLATION

1. INSTALL REAR COOLING UNIT ASSEMBLY





(a) Install the cooling unit with the 4 bolts.

Torque : 9.8 Nm (100 kgf-cm, 7 ft-lbf)

NOTICE:
When installing the drain hose, make sure the marking is as shown in the illustration.

(b) Connect the clamp and connector.

2. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY





(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the tube.

Compressor oil:

ND-OIL 8 or equivalent

(b) Install the 2 O-rings to the tube.

(c) Connect the 2 tubes with the 2 bolts.

Torque : 9.8 Nm (100 kgf-cm, 7 ft-lbf)

(d) Attach the 3 claws to install the cover.





3. INSTALL NO. 2 COOLER AIR DUCT





(a) Attach the 3 claws to install the duct.

4. INSTALL NO. 1 COOLER AIR DUCT





(a) Attach the 2 claws to install the duct.

5. INSTALL REAR NO. 4 AIR DUCT





(a) Attach the 4 claws to install the duct.

6. INSTALL REAR NO. 5 AIR DUCT





(a) Attach the 4 claws to install the duct.

7. INSTALL ROOF SIDE NO. 2 AIR DUCT LH





(a) Attach the 2 claws to install the duct.

(b) Install the clip.

8. INSTALL ROOF SIDE NO. 2 AIR DUCT RH





(a) Attach the 2 claws to install the duct.

(b) Install the clip.

9. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY LH Installation

10. INSTALL LUGGAGE COMPARTMENT TRIM COVER ASSEMBLY RH Installation

11. INSTALL REAR FLOOR FINISH PLATE Installation

12. INSTALL TOOL BOX (w/o Spare Tire)

13. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

14. INSTALL LUGGAGE COMPARTMENT TRIM COVER SUB-ASSEMBLY FRONT Installation

15. INSTALL NO. 1 LUGGAGE COMPARTMENT LIGHT ASSEMBLY Installation

16. INSTALL DECK TRIM SIDE BOARD LH Installation

17. INSTALL DECK TRIM SIDE BOARD RH Installation

18. INSTALL ROPE HOOK Installation

19. INSTALL ROPE HOOK ASSEMBLY Installation

20. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation

21. INSTALL NO. 1 COOLER COVER





(a) Attach the 2 clips to install the cover.

22. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY

(a) w/ Rear Sunshade:

Install the package tray trim panel Installation.

(b) w/o Rear Sunshade:

Install the package tray trim panel Installation.

23. INSTALL ROOF SIDE GARNISH INNER LH

(a) for Standard Body:

Install the roof side garnish inner Installation.

(b) for Long Body:

Install the roof side garnish inner Installation.

24. INSTALL ROOF SIDE GARNISH INNER RH

(a) for Standard Body:

Install the roof side garnish inner Installation.

(b) for Long Body:

Install the roof side garnish inner Installation.

25. INSTALL REAR SEAT SIDE GARNISH LH

(a) for Standard Body:

Install the rear seat side garnish Installation.

(b) for Long Body:

Install the rear seat side garnish Installation.

26. INSTALL REAR SEAT SIDE GARNISH RH

(a) for Standard Body:

Install the rear seat side garnish Installation.

(b) for Long Body:

Install the rear seat side garnish Installation.

27. INSTALL REAR DOOR SCUFF PLATE LH

(a) for Standard Body:

Install the rear door scuff plate Installation.

(b) for Long Body:

Install the rear door scuff plate Installation.

28. INSTALL REAR DOOR SCUFF PLATE RH

(a) for Standard Body:

Install the rear door scuff plate Installation.

(b) for Long Body:

Install the rear door scuff plate Installation.

29. INSTALL REAR SEAT ASSEMBLY (for Power Seat)

(a) Install the rear seat assembly Installation.

30. INSTALL REAR SEAT ASSEMBLY (for Ottoman)

(a) Install the rear seat assembly Installation.

31. INSTALL REAR SEAT ASSEMBLY (for Fixed Type)

(a) Install the rear seat assembly Installation.

32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

33. INSTALL COWL TOP VENTILATOR LOUVER RH Installation

34. ADD COMPRESSOR OIL Service and Repair

35. CHARGE REFRIGERANT Service and Repair

36. WARM UP ENGINE Service and Repair

37. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair

38. CHECK SRS WARNING LIGHT

(a) Check the SRS warning light Diagnosis System.