Installation
AIR CONDITIONING: AIR CONDITIONING UNIT (for Front Side): INSTALLATION
1. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(a) Install the air conditioning unit with the nut.
Torque : 9.8 Nm (100 kgf-cm, 7 ft-lbf)
2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Install the instrument panel reinforcement with spacer.
(b) Using a T40 "TORX" socket, install the 2 "TORX" bolts (passenger side) and 3 bolts (driver side).
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(c) Passenger side:
Using a 12 mm hexagon wrench, install the 2 collars.
Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)
(d) Install the 9 bolts and 2 screws.
(e) Install the ground wires and junction block with the bolts and nuts.
(f) Attach the clamps and connectors to the wire harness.
3. INSTALL WINDSHIELD WIPER MOTOR ASSEMBLY
(a) Install the windshield wiper motor Installation.
4. INSTALL STEERING COLUMN ASSEMBLY
(a) Install the steering column Installation.
5. INSTALL AIR DUCT
(a) Attach the 2 claws to install the duct.
(b) Install the screw.
6. INSTALL AIR DUCT
(a) Attach the 2 claws to install the duct.
(b) Install the bolt.
Torque : 9.8 Nm (100 kgf-cm, 7 ft-lbf)
7. INSTALL INSTRUMENT PANEL SAFETY PAD
(a) Install the instrument panel safety pad Installation.
8. CONNECT HEATER WATER OUTLET HOSE
(a) Connect the water hose and attach the clip.
9. CONNECT HEATER WATER INLET HOSE
HINT
Use the same procedures described for the water outlet hose.
10. CONNECT TUBE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the pipe.
(b) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the suction tube and liquid tube.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the 2 O-rings on the suction tube and liquid tube.
(d) Connect the suction tube and liquid tube.
HINT
After the connection, check that the claw of the piping clamp is engaged.
(e) Install the plate with the bolt.
Torque : 9.8 Nm (100 kgf-cm, 7 ft-lbf)
11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
12. INSTALL COWL TOP VENTILATOR LOUVER RH Installation
13. ADD ENGINE COOLANT Service and Repair
14. ADD COMPRESSOR OIL Service and Repair
15. CHARGE REFRIGERANT Service and Repair
16. WARM UP ENGINE Service and Repair
17. CHECK FOR ENGINE COOLANT LEAKS Component Tests and General Diagnostics
18. CHECK FOR LEAKAGE OF REFRIGERANT Service and Repair
19. CHECK SRS WARNING LIGHT
(a) Check the SRS warning light Diagnosis System.