Installation

CLUTCH: CLUTCH PEDAL: INSTALLATION

1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

(a) Apply MP grease to the inside of a new clevis bushing.





(b) Install the clevis bushing to the clutch pedal.

HINT
Install the clevis bushing from the left side of the vehicle.

2. INSTALL CLUTCH PEDAL PAD

(a) Install the clutch pedal pad to the clutch pedal.





3. INSTALL CLUTCH PEDAL CUSHION

(a) Using needle-nose pliers, install the 3 clutch pedal cushions to the clutch pedal.





4. INSTALL CLUTCH PEDAL SHAFT COLLAR

(a) Apply MP grease to the inner, outer and end surfaces of 2 new pedal bushings.





(b) Install the clutch pedal shaft collar and 2 pedal bushings to the clutch pedal.

5. INSTALL CLUTCH PEDAL TURNOVER BUSHING

(a) Apply MP grease to the inside of the turnover bushing.





(b) Install the turnover bushing to the clutch pedal.

6. INSTALL CLUTCH PEDAL SUB-ASSEMBLY

(a) Install the clutch pedal to the clutch pedal support with the pedal shaft, washer, and nut.





Torque : 37 Nm (375 kgf-cm, 27 ft-lbf)

7. INSTALL CLUTCH PEDAL SPRING HOLDER

(a) Apply MP grease to the inside of a new clutch pedal spring holder.





(b) Install the clutch pedal spring holder.

8. INSTALL PEDAL WITH HOOK SPRING

(a) Apply MP grease to the sliding portion of the spring.





(b) Install the hook spring.

9. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN

(a) Apply MP grease to the contact surface of the pin and clevis bushing.





(b) Connect the clevis to the clutch pedal with the pin.

HINT
Install a pin from the left side of the vehicle.

(c) Install the new clip to the pin.

10. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY

(a) Install the clutch pedal support with the 2 nuts and bolt.





Torque : 19 Nm (190 kgf-cm, 14 ft-lbf)

11. CONNECT CLUTCH LINE

(a) Using SST, connect the clutch line.





SST : 09023-00101

Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)

HINT
Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).

12. CONNECT CLUTCH RESERVOIR TUBE

(a) Connect the clutch reservoir tube.





13. INSTALL WIRE HARNESS

(a) Connect the 3 connectors and clamp.





14. BLEED CLUTCH LINE

(a) Fill the brake reservoir with the brake fluid and bleed the clutch system Procedures.

Torque : 11 Nm (110 kgf-cm, 8 ft-lbf)

15. CHECK FOR BRAKE FLUID LEAKAGE

HINT
Check for leakage in the clutch system.

16. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT

Testing and Inspection

17. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation

18. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation

19. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

20. INSTALL SIDE INSTRUMENT PANEL LH Installation

21. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation

22. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination) Installation

23. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination) Installation

24. CONNECT CABLE TO BATTERY NEGATIVE TERMINAL

25. CHECK BRAKE FLUID LEVEL IN RESERVOIR

26. INSPECT SRS WARNING LIGHT

Diagnosis System