Installation
CLUTCH: CLUTCH MASTER CYLINDER: INSTALLATION
1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
(a) Install the clutch master cylinder assembly with the 2 bolts.
Torque : 12 Nm (120 kgf-cm, 9 ft-lbf)
(b) Connect the clutch reservoir tube.
2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN
(a) Apply MP grease to the contact surface of the pin and a clevis bushing.
(b) Connect the clevis to the clutch pedal with the pin.
HINT
Install the pin from the left side of the vehicle.
(c) Install the new clip to the pin.
3. INSTALL CLUTCH PEDAL SWITCH ASSEMBLY
(a) Install the clutch pedal switch assembly with the nut.
Torque : 16 Nm (160 kgf-cm, 12 ft-lbf)
4. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY
(a) Install the clutch pedal support with the 2 nuts and bolt.
Torque : 19 Nm (190 kgf-cm, 14 ft-lbf)
5. CONNECT CLUTCH LINE
(a) Using SST, connect the clutch line.
SST : 09023-00101
Torque : 15 Nm (153 kgf-cm, 11 ft-lbf)
NOTICE:
Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
6. CONNECT CLUTCH RESERVOIR TUBE
(a) Connect the clutch reservoir tube.
7. INSTALL WIRE HARNESS
(a) Connect the 3 connectors and clamp.
8. BLEED CLUTCH LINE
(a) Fill the brake reservoir with the brake fluid and bleed the clutch system Procedures.
Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)
9. CHECK FOR BRAKE FLUID LEAKAGE
HINT
Check for leakage in the clutch system.
10. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT
Testing and Inspection
11. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation
12. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation
13. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation
14. INSTALL SIDE INSTRUMENT PANEL LH Installation
15. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
16. INSTALL FRONT DOOR SCUFF PLATE LH (w/o Illumination) Installation
17. INSTALL FRONT DOOR SCUFF PLATE LH (w/ Illumination) Installation
18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
19. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
20. INSPECT SRS WARNING LIGHT
Diagnosis System