Installation

1UR-FSE INTAKE: INTAKE MANIFOLD: INSTALLATION

1. INSTALL INTAKE MANIFOLD

(a) Install 2 new gaskets to the intake manifold.

(b) Temporarily install the intake manifold with the 2 nuts and 8 bolts. Then tighten the 2 nuts and 8 bolts uniformly in the order shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

NOTICE:
Position the claws of the clip as shown in the illustration.

2. INSTALL VACUUM SWITCHING VALVE ASSEMBLY

(a) Install the vacuum switching valve with the bolt.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(b) Connect the fuel vapor feed hose to the intake manifold.

(c) Connect the No. 2 fuel vapor feed hose to the vacuum switching valve.

3. INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY

(a) Install the water by-pass pipe to the intake manifold with the 2 bolts.

(b) Connect the heater inlet water hose, heater outlet water hose, water inlet hose, and No. 3 water by-pass hose to the water by-pass pipe with the 4 clamps.

NOTICE:
Position the No. 3 water by-pass hose clip as shown in the illustration.

4. INSTALL INJECTOR DRIVER

(a) Install the injector driver to the intake manifold by installing the 2 bolts and 2 nuts in the order shown in the illustration.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(b) Connect the 4 wire harness connectors to the injector driver. Then move the lock lever as shown in the illustration to lock the connectors.

(c) Connect the 2 clamps to the injector driver.

5. CONNECT ENGINE WIRE

(a) Connect the engine wire harness connector.

HINT
To connect the injector driver connectors, move the lock lever to lock the connector.

(1) Connect the engine wire harness with the 4 nuts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(2) Connect the 12 clamps and 10 connectors.

(3) Connect the engine wire harness to the No. 1 relay block with the nut.

Torque : 5.0 Nm (51 kgf-cm, 44 in-lbf)

(4) Connect the 6 clamps and 12 connectors.

(5) Install the engine wire harness clamp bracket with the nut.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(6) Connect the +B terminal of the generator assembly with the nut.

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

6. INSTALL NO. 3 EXHAUST MANIFOLD HEAT INSULATOR

(a) Install the No. 3 exhaust manifold heat insulator with the 3 bolts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

7. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH Installation

8. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR Installation

9. INSTALL GENERATOR ASSEMBLY Installation

10. INSTALL V-RIBBED BELT Installation

11. INSTALL OIL COOLER TUBE SUB-ASSEMBLY

(a) Install the oil cooler tube sub-assembly with the 2 bolts.

Torque : 14 Nm (138 kgf-cm, 10 ft-lbf)

12. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE Installation

13. INSTALL FRONT ACTIVE STABILIZER CONTROL ACTUATOR ASSEMBLY (w/ Active Stabilizer System)

(a) Install the front active stabilizer control actuator assembly Installation.

14. INSTALL FRONT STABILIZER BAR (w/o Active Stabilizer System)

(a) Install front stabilizer bar Installation.

15. INSTALL FRONT EXHAUST PIPE ASSEMBLY

(a) Install front exhaust pipe assembly Installation.

16. INSTALL THROTTLE BODY Installation

17. INSTALL AIR CLEANER CASE SUB-ASSEMBLY Installation

18. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

19. INSTALL NO. 1 AIR CLEANER INLET Installation

20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

21. ADD ENGINE COOLANT Service and Repair

22. INSPECT FOR COOLANT LEAK Testing and Inspection

23. INSTALL ENGINE ROOM SIDE COVER RH Installation

24. INSTALL ENGINE ROOM SIDE COVER LH Installation

25. INSTALL COOL AIR INTAKE DUCT SEAL Installation

26. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

27. INSTALL REAR ENGINE UNDER COVER LH

28. INSTALL REAR ENGINE UNDER COVER RH

29. INSTALL NO. 2 ENGINE UNDER COVER

30. INSTALL ENGINE UNDER COVER