Installation
WINDSHIELD / WINDOWGLASS: BACK WINDOW GLASS: INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Apply Primer G to the glass where the spacers will be installed.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Install 2 new stoppers onto the glass as shown in the illustration.
Specification:
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
Install 2 new stoppers to the vehicle body as shown in the illustration.
3. INSTALL BACK WINDOW GLASS DAM
(a) Apply Primer G to the glass where the dams will be installed.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.
Specification:
4. INSTALL BACK WINDOW GLASS
Position the glass.
(1) Using suction cups, place the glass in the correct position.
(2) Check that the entire contact surface of the glass rim is perfectly even.
(3) Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.
HINT
* Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
* When reusing the glass, check and correct the matchmark positions.
NOTICE:
Check that the stoppers are attached to the vehicle body correctly.
(4) Using suction cups, remove the glass.
Using a brush, apply Primer M to the exposed part of the vehicle body.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Do not apply primer to the adhesive.
* Throw away any leftover primer.
* Do not apply too much primer.
(a) Using a brush or sponge, apply Primer G to the contact surface of the glass.
HINT
If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Apply adhesive to the glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
HINT
After cutting off the tip, use all adhesive within the time written in the table below.
Usage timeframe:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the glass as shown in the illustration.
Specification:
Install the glass to the vehicle body.
(1) Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.
(2) Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.
NOTICE:
* Check that the stoppers are attached to the vehicle body correctly.
* Check that the vehicle body and glass have a small gap between them.
(3) Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.
5. INSTALL BACK WINDOW MOULDING
(a) Using a brush or sponge, apply Primer G to the glass where a new moulding will be installed.
NOTICE:
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
* Do not apply too much primer.
(b) Align the moulding's marks with the glass's notches and install a new moulding before the adhesive dries.
NOTICE:
Do not drive the vehicle for the amount of time written in the table below.
Minimum time:
6. INSTALL ROOF HEADLINING ASSEMBLY Installation
7. INSTALL ASSIST GRIP ASSEMBLY
8. INSTALL REAR ROOM LIGHT ASSEMBLY Installation
9. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
10. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
11. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Sunshade) Installation
12. INSTALL ROOF SIDE GARNISH INNER Installation
13. INSTALL REAR SEAT SIDE GARNISH Installation
14. INSTALL CENTER PILLAR GARNISH Installation
15. INSTALL CENTER PILLAR GARNISH LOWER Installation
16. INSTALL REAR DOOR SCUFF PLATE Installation
17. INSTALL REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH Installation
18. INSTALL REAR SEATBACK ASSEMBLY Installation
19. INSTALL REAR SEAT HEADREST ASSEMBLY RH AND LH
20. INSTALL REAR SEAT BELT OUTER ANCHOR Installation
21. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
22. PERFORM INITIALIZATION
(a) Perform initialization Repair Instruction - Initialization.
NOTICE:
Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
23. CHECK FOR LEAKS AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leaks with auto glass sealer.