FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Muffler Overview






Muffler Overview






1 Bolt

23 Nm

2 Suspended Mount

Replace if damaged

Check pretension, refer to => [ Exhaust System, Installing ] Removal and Replacement

3 Center Muffler

Original equipment as one unit with rear mufflers. For repairs, replace each separately.

To remove on the Audi A5 Cabriolet, remove the diagonal braces.

Separating point, refer to => [ Center Muffler and Rear Muffler, Separating ] Center Muffler and Rear Muffler, Separating

Install exhaust system free of stress, refer to => [ Exhaust System, Installing ] Removal and Replacement

4 Rear Muffler

Original equipment as one unit with center muffler and tailpipe

in case of repairs, center muffler end muffler and tailpipe should be replaced individually

To remove on the Audi A5 Cabriolet, remove the diagonal braces.

Separating point between center and rear muffler, refer to => [ Center Muffler and Rear Muffler, Separating ] Center Muffler and Rear Muffler, Separating

Separating point between the rear muffler and the tailpipe, refer to => [ Tail Pipe ] Service and Repair

Install exhaust system free of stress, refer to => [ Exhaust System, Installing ] Removal and Replacement

5 Gasket

Replace

6 Nut

23 Nm

7 Catalytic Converter

Protect from shocks and impact stress

Removing and installing: Left, refer to => [ Left Catalytic Converter ] Left Catalytic Converter, right, refer to => [ Right Catalytic Converter ] Right Catalytic Converter

8 Nut

23 Nm

9 Gasket

Replace

10 Front Muffler

With decoupling element, decoupling element must not be bent more than 10° - otherwise it may be damaged

Removing and installing, refer to => [ Front Muffler ] Front Muffler

Install exhaust system free of stress, refer to => [ Exhaust System, Installing ] Removal and Replacement

11 Front Clamping Sleeve

Before tightening, align exhaust system tension-free, refer to => [ Exhaust System, Installing ] Removal and Replacement

Tighten threaded connections evenly.

12 Nut

23 Nm

13 Bolt

23 Nm

14 Clamp

15 Exhaust Tailpipe

Original equipment as one unit with rear muffler. For repairs, replace each separately.

Separating point, refer to => [ Tail Pipe ] Service and Repair

Aligning, refer to => [ Align the Tail Pipes ] Procedures

16 Suspended Mount

Replace if damaged

Check pretension, refer to => [ Exhaust System, Installing ] Removal and Replacement

17 Nut

20 Nm

Replace

18 Rear Clamping Sleeve

For individual replacement of center and rear mufflers

Before tightening, align exhaust system tension-free => [ Exhaust System, Installing ] Removal and Replacement

Tighten threaded connections evenly.

19 Nut

23 Nm

20 Nut

Replace

23 Nm

21 Bolt

23 Nm

22 Suspended Mount

Replace if damaged

Check pretension, refer to => [ Exhaust System, Installing ] Removal and Replacement

Installed Position of Front Double Clamps





- Install double clamps so that the bolt ends do not project over lower edge of double clamp.

Installed position: Threaded connections point toward outside.

Installed Position of Rear Double Clamps





- Install double clamps so that the bolt ends do not project over lower edge of double clamp.

Installed position: Threaded connections point forward.

Individual Catalytic Converter Mounting Components





1. Nut - 23 Nm

2. Spacer sleeve

3. Pressure spring

4. Washer

5. Bolt

6. Bolt - 23 Nm

7. Spacer sleeve

8. Adjusting buffer

9. Tab

10. Bolt - 23 Nm

11. Bracket


The right suspended mount is shown in the illustration. The left suspended mount is identical.

Audi A5 Cabriolet Diagonal Braces





- Remove the Y-pipe and the diagonal braces for the rear muffler - 1 and 2 -.

- Install diagonal braces.