Charge Air Cooler Overview

Charge Air Cooler Overview


The charge air pipe/hose clamps must be tightened to 5.5 Nm. An insufficient or excessive tightening torque can cause the charge air hose to come off the charge air pipe while driving.






1 Bolt

• 5 Nm

2 Bracket

• For the charge air cooler.

3 Charge Air Cooler

• Removing and installing, refer to => [ Charge Air Cooler ] Service and Repair.

4 Clamp

5 Bolt

• 10 Nm

6 Charge Air Pipe

• Installing, refer to => [ Charge Air Hose, Installing ] Charge Air Hose, Installing.

7 Charge Air Hose

• Installing, refer to => [ Charge Air Hose, Installing ] Charge Air Hose, Installing.

8 Clamp

9 to the Intake Tube

• See - item 7 - in => [ Wastegate Bypass Regulator Valve and Intake Tube ] Turbocharger Component Overviews.

10 Charge Air Hose

• To the throttle valve control module.

11 Clamp

12 Charge Air Pipe

13 Bolt

• 10 Nm

14 Clamp

15 Charge Air Hose

16 Clamp

17 Seal

• Always replace.

18 Charge Air Pressure Sensor (G31)

19 Bolt

• 5 Nm

20 Bolt

• 10 Nm

21 Clamp

22 Hose

23 Clamp

24 Intermediate Flange

25 Turbocharger Recirculation Valve (N249)

• Installed position, refer to => [ Installed Position of the Turbocharger Recirculation Valve ].

26 Bolt

• 7 Nm

27 Seal

• Always replace.

28 Clamp

29 Hose

Installed Position of the Turbocharger Recirculation Valve