Fuel Injectors

Fuel Injectors

Special tools, testers and auxiliary items required

• Tool Set (T10133)

• Puller (T10133/2) was changed and is now called puller (T10133/2-A). If the new tool is not available, the old one can be modified.

Modifying the puller (T10133/2) to create puller (T10133/2-A)

Special tools, testers and auxiliary items required

• Round File approximately 6 mm

- File a semi-circle as shown in the illustration. The semi-circle allows the tool to slide farther onto the fuel injector. This provides the tool with a larger contact surface.

- Mark the modified tool with an "A" at the end of the tool number.






Fuel Injector, Individual Parts





1. Radial compensation (replace)

2. Combustion chamber seal (Teflon seal) - replace, the seal must not be greased or be handled with any other lubricant during installation.

3. Groove on fuel injector

4. Support washer (replace)

5. O-ring (replace, coat lightly with clean engine oil when installing)

6. Support ring


• With the fuel injector installed, the radial compensation - 1 - is clipped into the support ring - 6 -. To remove the fuel injector, the support ring must be separated from the fuel injector in order to install the puller (T10133/2) into the indentation on the fuel injector - 3 -.

Removing

- Remove the intake manifold. Refer to => [ Intake Manifold ] Intake Manifold.

- Cover the intake passages with a clean cloth.

- Move the retaining hooks on the radial compensation to the side using a screwdriver and pull off support ring from fuel injector.






• The radial compensation retaining hooks are damaged by this (retaining hooks break). The radial compensation should be replaced before reinstalling fuel injector.

- Insert the puller (T10133/2A) into the groove on the fuel injector.






- Mount the removal tool (T10133/16) , turn the bolt - 1 - and remove the fuel injector.

Installing

• The Teflon seal on the fuel injector may not be oiled or greased.

• Possibly an opened intake valve hinders the cleaning. In this case, the engine must be turned further by hand using a ratchet on the crankshaft.

- Clean the holes in the cylinder head for the fuel injectors thoroughly using a nylon brush (T10133/4).






- Replace the O-ring, radial compensation, support washer and Teflon seal for the fuel injector, refer to=> [ Fuel Injector Teflon Seal ] Fuel Injector Teflon Seal.

- Slide the fuel injector into the bore cylinder head as far as the stop using the assembly drift (T10133/9).






- Make sure the fuel injectors are positioned correctly inside the cylinder head.