FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Windshield and Headlamp Washer System Reservoir






Windshield and Headlamp Washer System Reservoir

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1331)

Before removing tank for windshield washer system and headlamp cleaning system, the filler tube of tank for windshield washer system and headlamp cleaning system must be removed.

- Switch off the ignition and all electrical consumers and remove the ignition key.

- Remove the front bumper cover.

- Remove the filler tube from the tank for the windshield/headlamp washer system. Refer to=> [ Filler Tube For Windshield/Headlamp Washer System ] Filler Tube For Windshield/Headlamp Washer System.

In order to prevent interchanging of the washer fluid line connections at the Windshield washer pump (V5) , the connections at the pump and the hose lines are color-coded. The hose connections must be connected to the correspondingly colored pump connections during installation.

- To release, turn the securing clips at the hose connections - 3 - and - 5 - and remove from the Windshield washer pump (V5) - 4 -.






- Catch any draining washer fluid in a suitable container.

- Release and disconnect the harness connector - 6 - of the Windshield washer fluid level sensor (G33) - 7 -.

- Unclip the wiring harness from the guides on the tank.

- Remove the windshield washer pump - 4 - from the tank and release and disconnect the harness connector - 2 -.

- Pull the Headlamp washer pump (V11) - 9 - upward out of the tank and release and disconnect the harness connector - 10 -.

- Unscrew the mounting nuts - left arrows - and the mounting bolt - right arrow - and remove the tank together with the connecting pipe of the filler tube from the vehicle.






Installation

Installation is performed in the reverse order of removal. Note the following:

- Tighten the mounting nuts and bolt - arrows - to 8 Nm.

- Install the filler tube for the tank for the windshield/headlamp washer system. Refer to => [ Filler Tube For Windshield/Headlamp Washer System ] Filler Tube For Windshield/Headlamp Washer System.

- Install the front bumper cover.

- Bleed the headlamp washer system after conclusion of the assembly steps. Refer to=> [ Headlamp Washer System, Bleeding ] Procedures.