Left Coolant Pipe

Left Coolant Pipe

Special tools, testers and auxiliary items required

• Spanner Wrench (3212)

• Hose Clip Pliers (V.A.G 1921)

Removing






- Disconnect the connector - 3 -.

- Remove the bolts - 1 and 2 -, remove the throttle valve control module from the upper intake manifold.

- Remove the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

- Using the spanner wrench (3212) as a counter hold tool, remove the bolts - arrows - and remove the power steering pump pulley.






- Remove the power steering pump bolts - 2 and 3 -.






- Remove the power steering pump and tie it upward.

- Remove the Air Conditioning (A/C) compressor.

- Remove the bolt - 2 - for the guide tube.






- Remove the ribbed belt tensioner bolt - 1 -.

- Drain the coolant. Refer to => [ Coolant, Draining ] Coolant, Draining.

- Loosen the clamp - 1 - and remove the coolant hose from the left coolant pipe.






- Remove the bolts - 4 and the arrows - and remove the accessory bracket.

- Loosen the clamp - 3 - and remove the coolant hose from the left coolant pipe.

- Remove the bolt - 2 - and remove the left coolant pipe from the bracket.

Installing

Install in the reverse order of removal. Note the following:

Tightening specifications, refer to => [ Coolant Pipes Overview ] Coolant Pipes Overview.

• Replace the seal and O-ring.

• Secure all hose connections using hose clamps appropriate for the model type.

- Clean or smooth the seal and O-ring sealing surfaces.

- Coat the seal and O-ring with coolant and then mount them on the coolant pipe.

- Install the accessory bracket and belt tensioner. Refer to => [ Ribbed Belt Drive Overview ] Ribbed Belt Drive Overview.

- Install the guide tube. Refer to => [ Upper Oil Pan Overview ] Upper Oil Pan Overview.

- Install the A/C compressor.

- Install the power steering pump.

- Install the throttle valve control module. Refer to => [ Intake Manifold Overview ] Intake Manifold Overview.

- Fill the coolant. Refer to => [ Coolant, Filling ] Coolant, Filling.