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Shifter M/T: Adjustments






Shift Mechanism, Adjusting

=> [ Function ]

Special tools, testers and auxiliary items required

Connecting Pin (T10027 A)

The following points are essential to guarantee correct shift mechanism adjustment:

The shift mechanism operating and transfer elements must work properly.

The shift mechanism must move freely.

The transmission, clutch and clutch mechanism must also be in proper condition.

Transmission is in neutral.

- Remove the air filter housing if locking pin - A - and securing mechanism from shift and selector lever cables are not accessible.





- Pull the safety mechanism on the cable retainer for the shift and selector cables all the way forward in the - direction of arrow 1 - and then lock it to the left in the - direction of arrow 2 -.





Hold the shift shaft secure as follows:





- Push the shift shaft in the - direction of arrow 1 -.

- While pressing the shift shaft down, rotate the locking pin - A - in the - direction of arrow 2 - upward and simultaneously press it in until it engages in the shift shaft.

- Remove the shift knob and boot. Refer to => [ Shift Knob, Boot and Noise Insulation ] Shift Knob, Boot and Noise Insulation.

- If equipped, remove the noise insulation.

Hold the gear shift lever secure as follows:

- Move the gear shift lever into neutral.

- Install connecting pin (T10027 A) through hole - A - and into hole - B -.





- Now, turn the locking mechanism on the shift and selector cable retainers toward the right as far as the stop in the - direction of the arrow -.





The spring will push the safety mechanism into the starting position.

- Turn the locking pin - A - back into the starting position in the - direction of the arrow -.





The locking pin - A - must be pressed out of the gear shift unit as far as the stop and it must face toward the rear.





- Remove the (T10027 A) from the holes - A and B -.





- If equipped, install the noise insulation.

- Install the shift knob and boot. Refer to => [ Shift Knob, Boot and Noise Insulation ] Shift Knob, Boot and Noise Insulation.

- Check the shift shaft for ease of movement.

- Install the air filter housing, if necessary.

Function

The shift lever must rest in the 3rd/4th gear selector lever gate when the transmission is in neutral.

- Operate the clutch.

- Move the gear shift lever several times through all the gears. Pay particular attention to the operation of the reverse gear lock.

- Should a gear fail to engage smoothly after repeated selection, adjust the shift mechanism again, refer to => [ Shift Mechanism, Adjusting ] Adjustments.