CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper Overview
CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper Overview
• Install complete repair kit when servicing.
• Only use mineral spirits to clean brake parts.
• New brake calipers are filled with brake fluid and are pre-bled.
• Apply thin coat of assembly paste G 052 150 A2 to brake cylinders, pistons and seals.
• In case of repair, brake calipers must always be pre-bled before being installed into vehicle (without brake pads). Refer to => [ Brake Caliper, Pre-Bleeding ] Brake Caliper, Pre-Bleeding.
CI 38 and CII 38 Brake Calipers, Assembly Overview
1 - Brake Caliper with Parking Brake Cable Lever
• Replace brake caliper if leaking at parking brake cable lever
• Pre-bleed brake caliper after repairing, refer to => [ Brake Caliper, Pre-Bleeding ] Brake Caliper, Pre-Bleeding
2 - Dust Cap
3 - Bleeder Valve
• 10 Nm
• Apply a thin coat of assembly paste G 052 150 A2 to the threads before screwing in.
4 - Hex Bolt, Self-Locking
• Replace
• 35 Nm
• When loosening and tightening, counter-hold at guide pin
5 - Guide Pins
• Grease before pulling on protective cap
6 - Protective Cap
• Pull onto brake carrier and guide pin
7 - Brake Carrier with Guide Pins and Protective Cap
• CII 38 brake illustration
• Supplied as an assembled replacement part with sufficient grease on guide pins
• If protective caps or guide pins are damaged, install repair kit. Use supplied grease packet to lubricate guide pins.
8 - Protective Cap
• Pull onto piston with outer sealing lip
• Removing and installing, refer to => [ CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper ] CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper
9 - Piston with Automatic Adjustment
• Removing and installing, refer to => [ CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper ] CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper
• Apply thin coat of assembly paste G 052 150 A2 to piston before inserting
10 - Seal
• Removing and installing, refer to => [ CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper ] CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper
CII 41 Brake Assembly Overview
15 inch from calendar week 32/04
1 - Brake Caliper with Parking Brake Cable Lever
• Replace brake caliper if leaking at parking brake cable lever
• Pre-bleed brake caliper after repairing, refer to => [ Brake Caliper, Pre-Bleeding ] Brake Caliper, Pre-Bleeding
2 - Dust Cap
3 - Bleeder Valve
• 10 Nm
• Apply a thin coat of assembly paste G 052 150 A2 to the threads before screwing in.
4 - Hex Bolt, Self-Locking
• Replace
• 35 Nm
• When loosening and tightening, counter-hold at guide pin
5 - Guide Pin with Stepping
• Shorter than item 6
• Grease before pulling on protective cap
6 - Guide Pins
• Longer than item 5
• Grease before pulling on protective cap
7 - Protective Cap
• Pull onto brake carrier and guide pin
8 - Brake Pad with Damper
• Supplied as an assembled replacement part with sufficient grease on guide pins
• If protective caps or guide pins are damaged, install repair kit. Use supplied grease packet to lubricate guide pins.
9 - Protective Cap
• Pull onto piston with outer sealing lip
• Removing and installing, refer to => [ CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper ] CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper
10 - Piston with Automatic Adjustment
• Removing and installing, refer to => [ CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper ] CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper
• Apply thin coat of assembly paste G 052 150 A2 to piston before inserting
11 - Seal
• Removing and installing, refer to => [ CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper ] CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper