FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper






CI 38, CII 38 CII 41 Brake Calipers, Rear Brake Caliper

Special tools, testers and auxiliary items required

Resetting & Extracting Tool (T10165)

Trim Removal Wedge (3409)

- Remove piston from brake caliper by turning knurled wheel toward left.

Insert piston compressing and extracting tool so collar makes contact on piston.






For pistons that are difficult to move, an open-end wrench (size 13 mm) can be applied at the appropriate wrench surface - arrow A -.

- Remove seal with (3409).






Installing

- The surface of the piston and seal must only be cleaned with mineral spirits and then dried.

- Thinly coat piston and seal with assembly paste G 052 150 A2 before inserting.

- Place protective cap with outer sealing lip on piston.






- Insert inner sealing lip in cylinder groove with (3409).

Hold piston in front of brake caliper for this procedure.






- Install the piston by turning knurled wheel toward right.

- Use special tool 10165/1 for assistance when installing.






Insert piston compressing and extracting tool so collar makes contact on brake caliper.

The automatic adjustment in brake caliper is destroyed when piston is moved with piston resetting tool (for example T10145) or brake pedal is operated.