FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Crankshaft Overview






Crankshaft Overview

On vehicles with a Direct Shift Gearbox(R), a needle bearing must be installed in the rear of the crankshaft.





1 Bolt

65 Nm + 90° (1/4) additional turn.

Replace

Fully threaded

Only tighten to 65 Nm when measuring radial play. Do not tighten further.

2 Crankshaft Bearing Cap

Bearing cap 1: belt pulley side.

Retaining tabs on bearing shells and cylinder block/bearing caps must align above one another.

3 Bolt

10 Nm + 90° (1/4) additional turn.

Replace

4 Sensor Wheel

For the engine speed (RPM) sensor (G28).

Replace the sensor wheel every time the bolts are loosened.

Only possible to install in one position - Bores are offset.

Removing and installing, refer to => [ Sensor Wheel ] Sensor Wheel.

5 Crankshaft

Axial play new: 0.07 to 0.23 mm, wear limit: 0.30 mm

Check radial clearance with Plastigage, new: 0.017 to 0.037 mm, wear limit: 0.07 mm

Do not turn crankshaft when measuring radial play.

Crankshaft dimensions, refer to => [ Crankshaft Dimensions ] [1][2]Crankshaft, Engine.

Needle bearing, removing and installing. Refer to => [ Crankshaft Needle Bearings ] 02E Transmission.

6 Thrust Washers

For bearing 3

7 Bearing Shell for Cylinder Block

With lubricating groove.

Classification for replacement part ordering, refer to => [ Upper Crankshaft Bearing Identification ] Service and Repair.

Do not interchange used bearing shells (mark them).

8 Chain Sprocket

For the oil pump drive.

9 Bearing Shell for Crankshaft Bearing Cap

Without lubricating groove.

Do not interchange used bearing shells (mark them).