Installation

AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION

1. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

(a) Install the conditioner unit assembly to the instrument panel reinforcement assembly with the 2 screws and 3 bolts.





Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

NOTICE:
Tighten the bolts and screws in the order shown in the illustration to install the air conditioner unit assembly.

(b) Driver seat:

(1) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 3 "TORX" bolts.





Torque : 17 Nm (173 kgf-cm, 13 ft-lbf)

(c) Passenger seat:

(1) Using a 12 mm hexagon wrench, adjust the position of the 2 collars.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

(2) Using a "TORX" socket wrench (T40), install the instrument panel reinforcement assembly with the 2 "TORX" bolts.

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(d) Install the instrument panel reinforcement assembly with the 2 bolts and nut.





Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf) (NUT)

(e) Install the 2 bolts and 2 caps.

(f) Connect the connectors and clamps.

(g) Install the 7 nuts and 6 bolts.





2. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation

3. INSTALL STEERING COLUMN ASSEMBLY Installation

4. INSTALL NO. 1 AIR DUCT Installation

5. INSTALL REAR NO. 1 AIR DUCT

(a) Engage the 2 claws to install the rear No. 1 air duct.





6. INSTALL REAR NO. 2 AIR DUCT

(a) Engage the 2 claws to install the rear No. 2 air duct.





7. INSTALL FLOOR CARPET BRACKET RH

8. INSTALL FLOOR CARPET BRACKET LH

9. INSTALL NO. 1 CONSOLE BOX DUCT (for Automatic Air Conditioning System)

(a) Install the No. 1 console box duct with the clip.





10. INSTALL NO. 3 INSTRUMENT PANEL STAY Installation

11. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for TMC Made) Installation

12. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY (for TMMK Made) Installation

13. INSTALL NO. 1 DEFROSTER NOZZLE GARNISH Installation

14. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Installation

15. INSTALL INSTRUMENT PANEL NO. 1 SPEAKER PANEL SUB-ASSEMBLY Installation

16. INSTALL INSTRUMENT PANEL NO. 1 REGISTER ASSEMBLY Installation

17. INSTALL FRONT PILLAR GARNISH LH Installation

18. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side) Installation

19. INSTALL INSTRUMENT PANEL NO. 2 SPEAKER PANEL SUB-ASSEMBLY Installation

20. INSTALL INSTRUMENT PANEL NO. 3 REGISTER ASSEMBLY Installation

21. INSTALL FRONT PILLAR GARNISH RH Installation

22. INSTALL NO. 1 CONSOLE BOX INSERT FRONT (for TMC Made) Installation

23. INSTALL NO. 1 CONSOLE BOX INSERT FRONT (for TMMK Made) Installation

24. INSTALL NO. 2 CONSOLE BOX INSERT FRONT (for TMC Made) Installation

25. INSTALL NO. 2 CONSOLE BOX INSERT FRONT (for TMMK Made) Installation

26. INSTALL CONSOLE BOX ASSEMBLY (for TMC Made) Installation

27. INSTALL CONSOLE BOX ASSEMBLY (for TMMK Made) Installation

28. INSTALL CONSOLE BOX CARPET Installation

29. INSTALL CONSOLE BOX POCKET Installation

30. INSTALL RADIO RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/o Navigation System) Installation

31. INSTALL NAVIGATION RECEIVER WITH HEATER CONTROL PANEL ASSEMBLY (w/ Navigation System) Installation

32. INSTALL INSTRUMENT PANEL NO. 2 REGISTER ASSEMBLY Installation

33. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for TMC Made) Installation

34. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for TMMK Made) Installation

35. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Automatic Transaxle) Installation

36. INSTALL UPPER CONSOLE REAR PANEL SUB-ASSEMBLY (for Manual Transaxle) Installation

37. INSTALL FLOOR SHIFT POSITION INDICATOR HOUSING SUB-ASSEMBLY (for Automatic Transaxle) Installation

38. INSTALL UPPER CONSOLE PANEL (for Manual Transaxle) Installation

39. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation

40. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation

41. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Automatic Transaxle) Installation

42. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Manual Transaxle) Installation

43. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (for TMC Made) Installation

44. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (for TMMK Made) Installation

45. INSTALL INSTRUMENT PANEL NO. 2 UNDER COVER SUB-ASSEMBLY Installation

46. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH Installation

47. INSTALL FRONT DOOR SCUFF PLATE RH Installation

48. INSTALL COMBINATION METER ASSEMBLY (for TMC Made) Installation

49. INSTALL COMBINATION METER ASSEMBLY (for TMMK Made) Installation

50. INSTALL INSTRUMENT CLUSTER FINISH NO. 1 PANEL Installation

51. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System) Installation

52. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System) Installation

53. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY Installation

54. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation

55. ADJUST SPIRAL CABLE SUB-ASSEMBLY Installation

56. INSTALL STEERING COLUMN COVER (for TMC Made) Installation

57. INSTALL STEERING COLUMN COVER (for TMMK Made) Installation

58. INSTALL MULTI-MEDIA INTERFACE ECU ASSEMBLY Installation

59. INSTALL STOP LIGHT CONTROL RELAY Installation

60. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation

61. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMC Made) Installation

62. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMMK Made) Installation

63. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

64. INSTALL FRONT DOOR SCUFF PLATE LH Installation

65. INSTALL STEERING WHEEL ASSEMBLY Installation

66. INSTALL STEERING PAD Installation

67. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

68. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

69. INSTALL HEATER WATER HOSE INLET

(a) Install the water hose and attach the clip.





70. INSTALL HEATER WATER HOSE OUTLET

(a) Use the same procedures described for the heater inlet water hose.

71. INSTALL AIR CONDITIONER TUBE AND ACCESSORY

(a) Remove the attached vinyl tape from the tube.

(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the air conditioning tube assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the air conditioner tube and accessory.

(d) Install the air conditioner tube and accessory.

72. INSTALL SUCTION HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the O-ring on the suction hose sub-assembly.

(d) Move the hook connector in the direction indicated by the arrow in the illustration.





(e) Insert the pipe joint into the fitting hole securely and tighten the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

73. INSTALL COWL TOP OUTER FRONT PANEL SUB-ASSEMBLY Installation

74. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation

75. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

76. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation

77. INSTALL FRONT FENDER TO COWL SIDE SEAL RH Installation

78. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

79. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

80. CONNECT NEGATIVE BATTERY TERMINAL

81. INSPECT STEERING PAD Installation

82. INSPECT SRS WARNING LIGHT

for TMC Made: Diagnosis System

except TMC Made: Diagnosis System

83. ADD ENGINE COOLANT (for 2AR-FE) Testing and Inspection

84. ADD ENGINE COOLANT (for 2GR-FE) Testing and Inspection

85. CHECK FOR ENGINE COOLANT LEAKS

86. CHARGE WITH REFRIGERANT Service and Repair

87. WARM UP ENGINE Service and Repair

88. CHECK FOR REFRIGERANT LEAKS Service and Repair