FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Removal





2ZR-FE INTAKE: INTAKE MANIFOLD: REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE

Fuel System: Precaution

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

3. REMOVE ENGINE UNDER COVER LH

4. REMOVE ENGINE UNDER COVER RH

5. DRAIN ENGINE COOLANT Service and Repair

6. REMOVE NO. 2 CYLINDER HEAD COVER Removal

7. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE Removal

8. SEPARATE ENGINE WIRE HARNESS Removal

9. REMOVE HARNESS BRACKET Removal

10. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE Removal

11. DISCONNECT VACUUM HOSE Removal

12. REMOVE FUEL PIPE CLAMP Removal

13. DISCONNECT FUEL TUBE SUB-ASSEMBLY Removal

14. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

15. REMOVE NO. 1 DELIVERY PIPE SPACER Removal

16. REMOVE INJECTOR VIBRATION INSULATOR Removal

17. REMOVE FLYWHEEL HOUSING SIDE COVER Removal

18. REMOVE STARTER ASSEMBLY Removal

19. REMOVE OIL COOLER TUBE

(a) Using a union nut wrench, separate the inlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.





(b) Using a union nut wrench, separate the outlet No. 1 oil cooler tube while holding the oil cooler tube union with a wrench.





(c) Remove the bolt and remove the oil cooler tube clamp.





20. REMOVE TRANSMISSION OIL LEVEL GAUGE SUB-ASSEMBLY





(a) Remove the transmission oil level dipstick.

(b) Disconnect the breather hose.

(c) Remove the bolt and remove the transmission oil level gauge sub-assembly.

21. REMOVE ENGINE OIL LEVEL DIPSTICK

22. REMOVE THROTTLE BODY ASSEMBLY Removal

23. REMOVE INTAKE MANIFOLD

(a) Disconnect the 4 wire harness clamps.





(b) Disconnect the ventilation hose.





(c) Remove the 4 bolts and 2 nuts and remove the intake manifold and intake manifold stay.