Removal

BRAKE: BRAKE BOOSTER: REMOVAL

NOTICE:
Release the vacuum from booster by depressing the brake pedal several times.

Then remove the brake master cylinder from brake booster.

1. DRAIN BRAKE FLUID

NOTICE:
Immediately wash off any brake fluid that comes into contact with any painted surfaces.

2. REMOVE FRONT WIPER ARM HEAD CAP Removal

3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

5. REMOVE HOOD TO COWL TOP SEAL Removal

6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

7. REMOVE COWL TOP VENTILATOR LOUVER LH Removal

8. REMOVE FRONT WIPER MOTOR AND LINK Removal

9. REMOVE FRONT AIR SHUTTER SEAL RH Removal

10. REMOVE OUTER COWL TOP PANEL Removal

11. REMOVE BATTERY Removal

12. REMOVE BATTERY TRAY

13. REMOVE BATTERY CARRIER Removal

14. DISCONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle) Removal

15. REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY Removal

16. REMOVE BRAKE ACTUATOR ASSEMBLY Removal

17. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal

18. REMOVE INSTRUMENT PANEL UNDER TRAY Removal

19. SEPARATE BRAKE MASTER CYLINDER PUSH ROD CLEVIS Removal

20. REMOVE BRAKE BOOSTER ASSEMBLY

(a) Using a union nut wrench 10 mm, separate the brake tube while holding the flexible hose with a wrench.





(b) Remove the grommet and remove the brake tube.

(c) Using a union nut wrench 10 mm, separate the brake tubes while holding the brake tube way with a wrench.





(d) Slide the clip and disconnect the vacuum hose from the check valve.





(e) Remove the 4 nuts and remove the brake booster assembly.





NOTICE:
Do not damage the brake tubes.

(f) Remove the gasket from the brake booster assembly.

(g) Loosen the push rod lock nut and remove the push rod clevis.

21. REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY

(a) Remove the vacuum check valve from the brake booster assembly.





(b) Remove the grommet from the brake booster assembly.