Installation
HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION
HINT
A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.
1. INSTALL AIR CONDITIONING UNIT
(a) Install the air conditioning unit with the bolt and nut.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
2. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY
(a) Install the No. 1 air duct sub-assembly with the 2 nuts.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
NOTICE:
Tighten the nuts in the order shown in the illustration.
3. INSTALL DRAIN COOLER HOSE
(a) Install the drain cooler hose.
4. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY
(a) Install the instrument panel reinforcement assembly with the 11 bolts.
for bolt A - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
NOTICE:
Tighten the bolts in the order shown in the illustration.
(b) Attach the 10 clamps and install the 6 bolts.
(c) Attach the clamps and connect the connectors.
5. INSTALL ANTENNA CORD SUB-ASSEMBLY
Installation
6. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY Installation
7. INSTALL ECM
Removal
8. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY
(a) Attach the 2 claws to install the No. 3 air duct sub-assembly.
9. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY
(a) Attach the 2 claws to install the No. 2 air duct sub-assembly.
10. INSTALL HEATER COVER
(a) Attach the 3 claws to install the heater cover.
11. INSTALL REAR NO. 1 AIR DUCT (w/ Rear Air Duct)
(a) Attach the 4 claws to install the rear No. 1 air duct.
12. INSTALL REAR NO. 4 AIR DUCT (w/ Rear Air Duct)
(a) Attach the 2 claws to install the rear No. 4 air duct.
13. INSTALL REAR NO. 5 AIR DUCT (w/ Rear Air Duct)
(a) Attach the 2 claws to install the rear No. 5 air duct.
14. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct)
(a) Attach the 2 claws to install the rear No. 2 air duct.
15. INSTALL REAR NO. 3 AIR DUCT (w/ Rear Air Duct)
(a) Attach the 2 claws to install the rear No. 3 air duct.
16. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY
(a) Install the No. 2 instrument panel brace sub-assembly with the 2 bolts and nut.
(b) Attach the 2 clamps.
17. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY
(a) Install the No. 1 instrument panel brace sub-assembly with the 2 bolts and nut.
(b) Connect the connectors.
(c) Attach the 4 clamps.
18. INSTALL FRONT FLOOR CARPET ASSEMBLY
(a) Install the front floor carpet assembly.
19. INSTALL POWER STEERING ECU ASSEMBLY
Installation
20. INSTALL STEERING COLUMN ASSEMBLY
Installation
21. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY
Installation
22. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY
Installation
23. CONNECT HEATER WATER OUTLET HOSE
(a) Install the grommet.
(b) Connect the heater water outlet hose and attach the clip.
24. CONNECT HEATER WATER HOSE INLET
(a) Connect the heater water inlet hose and attach the clip.
25. INSTALL COOLER EXPANSION VALVE
(a) Install the cooler expansion valve.
(b) Using a 4 mm hexagon wrench, install the 2 hexagon bolts.
Torque : 3.5 Nm (36 kgf-cm, 31 in-lbf)
26. INSTALL AIR CONDITIONING TUBE ASSEMBLY
(a) Remove the vinyl tape attached to the tube.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioning tube assembly.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the air conditioning tube assembly.
(d) Connect the air conditioning tube assembly.
27. INSTALL SUCTION PIPE SUB-ASSEMBLY
(a) Remove the vinyl tape attached to the suction pipe sub-assembly.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.
Compressor oil:
ND-OIL 8 or equivalent
(c) Install the O-ring to the suction pipe sub-assembly.
(d) Connect the suction pipe sub-assembly and install the bolt.
Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)
28. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
29. CHECK SRS WARNING LIGHT
Check Mode Procedure
30. ADD ENGINE COOLANT Service and Repair
31. CHARGE REFRIGERANT Service and Repair
32. WARM UP ENGINE Service and Repair
33. CHECK FOR ENGINE COOLANT LEAK
Service and Repair
34. CHECK FOR REFRIGERANT LEAK Service and Repair